

The Komatsu Forklift Truck FG30HTLS-16 is a robust and reliable industrial asset designed for heavy lifting and material handling. Known for its durability and efficiency, this forklift model is ideal for various warehouse and construction applications, ensuring optimal performance in demanding environments.
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Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Truck FG30HTLS-16
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Integrate maintenance plans directly into your work orders in MaintainX.
Wheel Brake Maintenance
9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
9.2.1 TRAVELING BRAKE
1. Brake pedal
a. Pedal height (stroke)
b. Play
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
Operator Compartment Maintenance
3.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
3.2.1 TRAVELING BRAKE
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
c. Abnormal noise
d. Stopping distance
3.2.2 PARKING BRAKES
Carriage Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be re- placed.
2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
3. Inspect all welds between the carriage side plates and the carriage fork bars. If any welds are cracked, replace the carriage.
4. Inspect the roller stub shafts. If they are damaged or if there are cracks at the base of the stub shafts, the carriage must be replaced or repaired. Contact Komatsu Forklift for repair procedures.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced.
2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
3. Inspect all welds between the carriage side plates and the carriagefork bars. If any welds are cracked, replace the carriage.
1 Daily Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 for chain adjustment.
2. Extend the mast to its fullest height to make sure the mast rails and carriage extend freely without binding.
3. While the mast is extended, inspect the upright rails for proper lubrication. Refer to Section 2.4-3 for rail lubrication.
4. Make sure the internal reeving hoses (if equipped) travel evenly in the hose guides. Adjust the hose ends if required. Tighten the fittings making sure they do not twist.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 and 5.6-4 for chain adjustment.
Engine Maintenance
4.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
4.2.1 ENGINE START, NOISE
Position F/R lever in neutral, pull the parking brake lever down, and start the engine to check the following:
1. Check engine for smooth starting
2. Check engine for abnormal noise
3. Check pre-heating valve for proper functioning
4. Check acceleration pedal and control levers for smooth functioning
4.2.2 ENGINE REVOLUTION, EXHAUST EMISSION COLOR
Press accelerator pedal to check the following:
Access the parts list for your equipment in MaintainX.
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim .031 in. (.79 mm)
205199
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim .031 in. (.79 mm)
205199
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .062 in. (1.57 mm)
205196
Washer
CC683794
Shim .031 in. (.79 mm)
205199
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