MaintainX Logo
EnterprisePricing
Komatsu

Komatsu Forklift Truck FG30HTLS-16

Need answers fast?
Explore the manual using AI.

Komatsu Forklift Truck FG30HTLS-16
Komatsu Forklift Truck FG30HTLS-16

The Komatsu Forklift Truck FG30HTLS-16 is a robust and reliable industrial asset designed for heavy lifting and material handling. Known for its durability and efficiency, this forklift model is ideal for various warehouse and construction applications, ensuring optimal performance in demanding environments.

Turn manuals into instant answers
with your AI-powered assistant
Turn manuals into instant answers
with your AI-powered assistant

PDF MANUAL

Manual for Komatsu Forklift Truck FG30HTLS-16

MAINTENANCE RESOURCES

Complete asset maintenance, one click away

Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.

Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

  • + 13 more

Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

  • CheckDaily Electrical System Inspection

  • CheckReplace Roller and Pulley

  • CheckInstall Engine B-120

  • + 29 more

Procedures

Procedures

Integrate maintenance plans directly into your work orders.

  • CheckMotion Industries

  • CheckApplied Industrial Technologies

  • CheckElectrical Brothers

  • + 5 more

Parts

Parts

Access the parts list for your equipment in MaintainX.

  • CheckDrive Motor

  • CheckB2 Rollers

  • CheckTensioning System

  • + 40 more

Komatsu Forklift Truck FG30HTLS-16

Komatsu Forklift Truck FG30HTLS-16

Create an account to install this asset package.

Maintenance Plans for Komatsu Forklift Truck Model FG30HTLS-16

Integrate maintenance plans directly into your work orders in MaintainX.

Wheel Brake Maintenance

Check mark

9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

Check mark

9.2.1 TRAVELING BRAKE

Check mark

1. Brake pedal

Check mark

a. Pedal height (stroke)

Check mark

b. Play

Check mark

2. Braking efficiency

Check mark

Select dry and even surface road, drive at full speed and stop abruptly to check the following:

Check mark

a. Pulling of steering wheel

Check mark

b. Dragging of brakes

Run this procedureArrow right

Operator Compartment Maintenance

Check mark

3.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

Check mark

3.2.1 TRAVELING BRAKE

Check mark

2. Braking efficiency

Check mark

Select dry and even surface road, drive at full speed and stop abruptly to check the following:

Check mark

a. Pulling of steering wheel

Check mark

b. Dragging of brakes

Check mark

c. Abnormal noise

Check mark

d. Stopping distance

Check mark

3.2.2 PARKING BRAKES

Run this procedureArrow right

Carriage Inspection

Check mark

12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

Check mark

1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be re- placed.

Check mark

2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.

Check mark

3. Inspect all welds between the carriage side plates and the carriage fork bars. If any welds are cracked, replace the carriage.

Check mark

4. Inspect the roller stub shafts. If they are damaged or if there are cracks at the base of the stub shafts, the carriage must be replaced or repaired. Contact Komatsu Forklift for repair procedures.

Check mark

E-MD SERIES FULL FREE LIFT 2-STAGE MAST

Check mark

1. Inspect the rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced.

Check mark

2. Inspect the roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.

Check mark

3. Inspect all welds between the carriage side plates and the carriagefork bars. If any welds are cracked, replace the carriage.

Run this procedureArrow right

1 Daily Mast Inspection

Check mark

12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

Check mark

Perform the following at the beginning of each work shift:

Check mark

1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 for chain adjustment.

Check mark

2. Extend the mast to its fullest height to make sure the mast rails and carriage extend freely without binding.

Check mark

3. While the mast is extended, inspect the upright rails for proper lubrication. Refer to Section 2.4-3 for rail lubrication.

Check mark

4. Make sure the internal reeving hoses (if equipped) travel evenly in the hose guides. Adjust the hose ends if required. Tighten the fittings making sure they do not twist.

Check mark

E-MD SERIES FULL FREE LIFT 2-STAGE MAST

Check mark

Perform the following at the beginning of each work shift:

Check mark

1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 and 5.6-4 for chain adjustment.

Run this procedureArrow right

Engine Maintenance

Check mark

4.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

Check mark

4.2.1 ENGINE START, NOISE

Check mark

Position F/R lever in neutral, pull the parking brake lever down, and start the engine to check the following:

Check mark

1. Check engine for smooth starting

Check mark

2. Check engine for abnormal noise

Check mark

3. Check pre-heating valve for proper functioning

Check mark

4. Check acceleration pedal and control levers for smooth functioning

Check mark

4.2.2 ENGINE REVOLUTION, EXHAUST EMISSION COLOR

Check mark

Press accelerator pedal to check the following:

Run this procedureArrow right

Parts for Komatsu Forklift Truck FG30HTLS-16

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .062 in. (1.57 mm)

205196

Washer

CC683794

Shim .031 in. (.79 mm)

205199

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .062 in. (1.57 mm)

205196

Washer

CC683794

Shim .031 in. (.79 mm)

205199

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .062 in. (1.57 mm)

205196

Washer

CC683794

Shim .031 in. (.79 mm)

205199

Unlock efficiency
with MaintainX CoPilot

MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.

Time Lapse Icon

Reduce Unplanned Downtime

Ensure your team follows consistent procedures to minimize equipment failures and costly delays.

Wrench Clock Icon

Maximize Asset Availability

Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.

Dollar Coin Icon

Lower Maintenance Costs

Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.

Thousands of companies manage their assets with MaintainX

DuracellAB InBevErgonTitan AmericaMeritUnivar SolutionsRivianCadrexMagnaMaasPresriteSoutheast PowerInterrollDuracellAB InBevErgonTitan AmericaMeritUnivar SolutionsRivianCadrexMagnaMaasPresriteSoutheast PowerInterroll

More from Komatsu

Explore Other Assets