Komatsu Forklift Truck FG30C-16

Fix the pressure plate with the pressure plate mounting bolt

Slide the snap ring (1) and remove the pin (2)

Push the shaft toward the transmission

Remove the pressure plate mounting bolt (3) and slide the pressure plate

Be careful not to damage the spring when sliding the pressure plate

Sign off on the clutch disc replacement

Warning: Always make sure to prepare the container for receiving draining water and bleeding air. Wipe up spilled fuel if any, because it may be in danger to cause fire if fuel sticks here and there.

Remove the combination sensor plug at the bottom of the cartridge

Remove the cartridge with the filter wrench

Install the combination sensor plug to the new cartridge

Fill the new cartridge with the fuel and apply the thin layer of engine oil before installation

Loosen the plug and pump the knob up and down until no more bubbles come out with the fuel

Sign off on the fuel filter replacement

Warning: This procedure requires trained personnel with PPE!

Oil drained through the drain plug

Drain plug tightened after draining

Check the oil level after refilling

IMPORTANT: Be sure to always use the Komatsu genuine oil 'FG090' for the gear oil.

IMPORTANT: The same oil is being used at the differential case and the transmission case for the clutch model, while the specifications of the oil being used at those devices differs for the TORQFLOW type.

Drain the engine oil removing the drain plug and tighten it again

Refill the engine oil up to the specified level. Be careful not to let it overflow

Check the oil level with the engine oil level gauge

• Neither cleaning of the air cleaner nor replacement of the element is allowed while the engine is in motion.

• Always put the safety glasses on to protect your eyes when using the compressed air for cleaning the element upÅD

• If any grease or carbon is found stuck on the element, clean it up with a special cleaner according to the instruction for the air cleaner.

• In case of sever working conditions or environments, clean or replace the element earlier than regular maintenance.

1. Remove the element and blow the dry compressed air ( 0.69 MPa {7 kgf/cm2}) from inside to outside of the element for cleaning the whole element.

2. Put the cleaned element back to the air cleaner.