Komatsu Forklift Truck FG25NT-16

Drain the engine oil removing the drain plug and tighten it again

Refill the engine oil up to the specified level. Be careful not to let it overflow

Check the oil level with the engine oil level gauge

• Neither cleaning of the air cleaner nor replacement of the element is allowed while the engine is in motion.

• Always put the safety glasses on to protect your eyes when using the compressed air for cleaning the element upÅD

• If any grease or carbon is found stuck on the element, clean it up with a special cleaner according to the instruction for the air cleaner.

• In case of sever working conditions or environments, clean or replace the element earlier than regular maintenance.

1. Remove the element and blow the dry compressed air ( 0.69 MPa {7 kgf/cm2}) from inside to outside of the element for cleaning the whole element.

2. Put the cleaned element back to the air cleaner.

PROCEDURE FOR ADJUSTMENT OF BRAKE SHOE CLEARANCE

Release the parking brake while floating the wheels up above the ground.

Turn the gear (1) in the direction (A) or toward the brake shoes repeatedly with a screwdriver until the brake shoes should touch the brake drum. Turning of every notch makes sound of clicks.

IMPORTANT: Turn the wheels by hands to feel braking a little bit.

Prepare two screwdrivers. The first screwdriver should be used for mildly pushing the lever (2) and have it miss each gear notch. Be careful not to push strongly. The second one should be used for turning the gear (1) toward the direction (B) counting by twenty-one (21) notches while the fist one is still on duty. It counts 30 notches for one turning of the gear.

IMPORTANT: Since no clicks are made available here, count the number of notches watching through the hole of the rubber cap (3) for carrying out the adjustment.

Turn the wheels by hands and check to make sure that there is no brake dragging.

For operation safety, never fail to perform periodic maintenance or make periodic replacement of the consumable parts listed in the following.

These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Replace Master cylinder and wheel cylinder cups, dust seals

Replace Rubber parts of brake booster;

Remove the cartridge with the filter wrench

Apply the engine oil on the thread

Apply the engine oil on the seal of the new cartridge

Check the filter-mounting surface for no oil leakage

Sign off on the oil filter replacement