The Komatsu Forklift Truck FG25C-16 is a robust and reliable industrial asset designed for heavy-duty lifting and material handling. Known for its durability and efficiency, this forklift model is ideal for various warehouse and construction applications, ensuring optimal performance in demanding environments.

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Manual for Komatsu Forklift Truck FG25C-16

MAINTENANCE RESOURCES

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Truck FG25C-16

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Maintenance Plans for Komatsu Forklift Truck Model FG25C-16

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Gasoline Engine Oil Filter Replacement

WARNING: Before starting maintenance of the engine, stop the engine and wait until cooling down completely

Remove the cartridge with the filter wrench

Clean the filter mounting up and apply the engine oil to the thread as well as the seal of the new cartridge before installation

After installing the cartridge, start the engine and check to make sure that there is no oil leakage from the filter mounting surface

Sign off on the oil filter replacement

Run this procedure

2 Yearly Forklift Truck Replacement

Warning: This replacement procedure requires trained personnel with PPE!

Select the parts replaced

Issues found during the replacement

Sign off on the forklift truck replacement

Run this procedure

Differential Case Oil Replacement

Warning: Only trained personnel should perform this procedure.

Oil filler plug removed

Oil drained through the drain plug

Drain plug tightened after draining

Oil refilled as specified

Oil level after refilling

IMPORTANT: Be sure to always use the Komatsu genuine oil 'FG090' for the gear oil.

IMPORTANT: The same oil is being used at the differential case and the transmission case for the clutch model, while the specifications of the oil being used at those devices differs for the TORQFLOW type.

Is this a TORQFLOW type?

Run this procedure

Parking Brake Lever Adjustment

Ensure all front and rear wheels of the forklift truck are locked with stoppers

Parking brake released by pushing the parking brake lever forward to the release position while pressing the push button

Lever control force at the initial extension of the cable

Type of brake

Sign off on the parking brake lever adjustment

Run this procedure

Draining Of Water From Diesel Engine Fuel Filter

Warning: This procedure requires trained personnel with PPE!

Loosen the combination sensor plug (1)