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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Komatsu Forklift Truck FG20NT-16

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Maintenance Plans for Komatsu Forklift Truck Model FG20NT-16

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Gasoline Engine Oil Change

WARNING: Before starting maintenance of the engine, stop the engine and wait until cooling down completely

Drain plug removed and oil drained

Drain plug tightened after draining

Engine oil filled up to the specified level

Enter the engine oil level

Sign off on the engine oil change

Run this procedure

Diesel Engine Fuel Filter Replacement

Warning: Always make sure to prepare the container for receiving draining water and bleeding air. Wipe up spilled fuel if any, because it may cause fire if fuel sticks here and there.

Remove the combination sensor plug at the bottom of the cartridge

Remove the cartridge with the filter wrench

Install the combination sensor plug to the new cartridge

Fill the new cartridge with the fuel and apply the thin layer of engine oil before installation

Loosen the plug and pump the knob up and down until no more bubbles come out with the fuel

Tighten the plug

Sign off on the fuel filter replacement

Run this procedure

Gasoline Engine Fuel Filter Replacement

Warning: This procedure requires trained personnel with PPE!

Loosen the nut to remove the cover and take the filter out.

Clean the dirt at the bottom and drain the water.

Replace with a new filter.

IMPORTANT

If any damage is found on the gasket of the cover, replace it with a new one.

After replacement, check the hose fitting area for no fuel leakage.

Sign off on the fuel filter replacement

Run this procedure

Hydraulic Tank Maintenance

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely.

Drain plug removed and hydraulic tank uncovered

Strainer removed and cleaned with flushing oil

Drain plug installed after cleaning inside hydraulic tank

Strainer dried with compressed air from inside to outside until completely dry

Line filter replaced with a new one and tank cover installed

Hydraulic oil refilled through the breather hole. Enter the oil level as per the oil level gauge.

Engine started and mast operated with lifting and tilting until stroke-end for several times to bleed the air

Komatsu genuine hydraulic oil used

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Differential Case Oil Replacement

Warning: Only trained personnel should perform this procedure.

Oil filler plug removed

Oil drained through the drain plug

Drain plug tightened after draining

Oil refilled as specified

Oil level after refilling

IMPORTANT: Be sure to always use the Komatsu genuine oil 'FG090' for the gear oil.

IMPORTANT: The same oil is being used at the differential case and the transmission case for the clutch model, while the specifications of the oil being used at those devices differs for the TORQFLOW type.

Is the model TORQFLOW type?

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