Komatsu Forklift Truck FG18HC-20

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely

Open the floor plate to check the oil level with the oil level gauge

• Neither cleaning of the air cleaner nor replacement of the element is allowed while the engine is in motion.

• Always put the safety glasses on to protect your eyes when using the compressed air for cleaning the element upÅD

• If any grease or carbon is found stuck on the element, clean it up with a special cleaner according to the instruction for the air cleaner.

• In case of sever working conditions or environments, clean or replace the element earlier than regular maintenance.

1. Remove the element and blow the dry compressed air ( 0.69 MPa {7 kgf/cm2}) from inside to outside of the element for cleaning the whole element.

2. Put the cleaned element back to the air cleaner.

1. Remove the element from the air cleaner.

2. Cover the air connector with clean cloth or tape.

3. Clean the interior of the air cleaner and remove the cover from the air cleaner.

4. Put a new element into the air cleaner.

1. Remove the element from the air cleaner.

3. Cover the air connector with clean cloth or tape.

For operation safety, never fail to perform periodic maintenance or make periodic replacement of the consumable parts listed in the following.

These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Replace Master cylinder and wheel cylinder cups, dust seals

Replace Rubber parts of brake booster;

Warning: This replacement procedure requires trained personnel with PPE!

Issues found during the replacement

Sign off on the forklift truck replacement