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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Komatsu Forklift Truck FG18C-20

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Maintenance Plans for Komatsu Forklift Truck Model FG18C-20

Integrate maintenance plans directly into your work orders in MaintainX.

Gasoline Engine Oil Filter Replacement

WARNING: Before starting maintenance of the engine, stop the engine and wait until cooling down completely

Cartridge removed with the filter wrench

Filter mounting cleaned and engine oil applied to the thread and seal of the new cartridge

New cartridge installed

Engine started and checked for oil leakage from the filter mounting surface

Sign off on the oil filter replacement

Run this procedure

Wheel Brake Adjustment

PROCEDURE FOR ADJUSTMENT OF BRAKE SHOE CLEARANCE

Release the parking brake while floating the wheels up above the ground.

Remove the rubber cap.

Turn the gear (1) in the direction (A) or toward the brake shoes repeatedly with a screwdriver until the brake shoes should touch the brake drum. Turning of every notch makes sound of clicks.

IMPORTANT: Turn the wheels by hands to feel braking a little bit.

Prepare two screwdrivers. The first screwdriver should be used for mildly pushing the lever (2) and have it miss each gear notch. Be careful not to push strongly. The second one should be used for turning the gear (1) toward the direction (B) counting by twenty-one (21) notches while the fist one is still on duty. It counts 30 notches for one turning of the gear.

IMPORTANT: Since no clicks are made available here, count the number of notches watching through the hole of the rubber cap (3) for carrying out the adjustment.

Install the rubber cap (3).

Turn the wheels by hands and check to make sure that there is no brake dragging.

Run this procedure

Torqflow Transmission Case Oil Inspection

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely

Open the floor plate to check the oil level with the oil level gauge

Refill the oil if necessary

Sign off on the oil inspection

Run this procedure

Clutch Disc Replacement

Open the clutch case cover

Fix the pressure plate with the pressure plate mounting bolt

Slide the snap ring (1) and remove the pin (2)

Push the shaft toward the transmission

Remove the pressure plate mounting bolt (3) and slide the pressure plate

Remove the clutch disc

Be careful not to damage the spring when sliding the pressure plate