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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Komatsu Forklift Truck FG15HT-20

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Maintenance Plans for Komatsu Forklift Truck Model FG15HT-20

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Strainer Maintenance

1. Remove the drain plug to drain the oil. Tighten the drain plug after draining.

2. Remove the mounting bolt to take out the strainer for cleaning with flushing oil.

3. After cleaning, blow dry compressed air from inside to outside of the strainer and install when completely dry.

If any damage or clogs is found on the strainer, replace it with a new one.

4. Refill the oil as specified.

5. Check the oil level after refilling.

IMPORTANT Be sure to always use the Komatsu genuine oil "FED10-CD" for the engine oil.

Run this procedure

Clutch Disc Replacement

1. Open the clutch case cover.

2. Fix the pressure plate with the pressure plate mounting bolt.

3. Slide the snap ring (1) and remove the pin (2).

4. Push the shaft toward the transmission.

5. Remove the pressure plate mounting bolt (3) and slide the pressure plate. Then, remove the clutch disc.

Be careful not to damage the spring when sliding the pressure plate.;

Run this procedure

Torqflow Transmission Case Oil Inspection

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely

1. Open the floor plate to check the oil level with the oil level gauge.

2. Refill the oil if necessary.;

Run this procedure

Gasoline Engine Adjustment

1. Connect the timing advance tester (1) as shown inthe diagram on the right.

2. Turn the power switch on and adjust the timing position of the advance adjustment knob (2).

3. Start the engine and run at the specified idling speed.

4. Glow the timing light (3) and check to make sure that the indicator and the timing mark stamped on the crankshaft pulley and flywheel are correctly aligned.

5. If the timing is wrong, turn the distributor (4) to the right or the left for further adjustment.

6. Check that ignition timing advances quickly when the engine is revved up.;

Run this procedure

Clutch And Brake Pedal Adjustment

1. PROCEDURE FOR ADJUSTMENT OF CLUTCH AND BRAKE PEDAL (CLUTCH MODEL)

1) Brake pedal stroke

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the clutch pedal with the stopper bolt (2) to make it approximately 153 mm from the floor plate.

2. PROCEDURE FOR ADJUSTMENT OF STOP LAMP SWITCH

Set the measurement "C" at the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

Run this procedure