Komatsu Forklift Truck FG15C-20

For operation safety, never fail to perform periodic maintenance or make periodic replacement of the consumable parts listed in the following.

These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Replace Reservior tank and tube

Replace Stop lamp switch (Oil pressure type)

Replace Rubber parts of power steering

1. PROCEDURE FOR ADJUSTMENT OF INCHING AND BRAKE PEDAL (TORQFLOWMODEL)

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the inching pedal with the stopper bolt (2) to make it approximately 159 mm from the floor plate.

4) Adjust the bolt (3) so that it can gear with the brake pedal with the inching pedal stroke in the range of 55 mm through 61 mm accordingly.

2. PROCEDURE FOR ADJUSTNENT OF STOP LAMP AWITCH

Set the measurement "C" in the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

2. Fix the pressure plate with the pressure plate mounting bolt.

3. Slide the snap ring (1) and remove the pin (2).

4. Push the shaft toward the transmission.

5. Remove the pressure plate mounting bolt (3) and slide the pressure plate. Then, remove the clutch disc.

Be careful not to damage the spring when sliding the pressure plate.;

Before starting adjustment, check to make sure that all of both front and rear wheels of the forklift truck has locked with stoppers respectively

1. Release the parking brake by pushing the parking brake lever (2) forward to the release position (B) while pressing the push button (1).

2. Turn the adjustment bolt (3) and adjust the lever control force at the initial extension of the cable to be set as follows:

• For standard brake147 – 196N {15 – 20 kgf}

• For power brake: 245 – 294N {25 – 30 kgf};

1) Loosen the combination sensor plug (1) and drain the water as well as sediment accumulated at the bottom.

• Prepare a container to catch the drained water possibly mixed with the fuel.

• Always make sure to wipe up spilled fuel if any.;