Komatsu Forklift Truck FG10T-20

1. PROCEDURE FOR ADJUSTMENT OF CLUTCH AND BRAKE PEDAL (CLUTCH MODEL)

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the clutch pedal with the stopper bolt (2) to make it approximately 153 mm from the floor plate.

2. PROCEDURE FOR ADJUSTMENT OF STOP LAMP SWITCH

Set the measurement "C" at the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

1. Remove the oil filler plug and drain the oil through the drain plug.

2. After draining, tighten the drain plug and refill the oil as specified.

3. Check the oil level after refilling.

IMPORTANT: Be sure to always use the Komatsu genuine oil "FG090" for the gear oil.

The same oil is being used at the differential case and the transmission case for the clutch model, while the specifications of the oil being used at those devices differs for the TORQFLOW type.

Therefore, the TORQFLOW type requires inspection and replacement of the TORQFLOW transmission case in addition to those of the differential case.;

1. Remove the element from the air cleaner.

2. Cover the air connector with clean cloth or tape.

3. Clean the interior of the air cleaner and remove the cover from the air cleaner.

4. Put a new element into the air cleaner.

1. Remove the element from the air cleaner.

3. Cover the air connector with clean cloth or tape.

WARNING: Before starting maintenance of the engine, stop the engine and wait until cooling down completely

1) Remove the cartridge with the filter wrench.

2) Clean the filter mounting up and apply the engine oil to the thread as well as the seal of the new cartridge before installation.

After installing the cartridge, start the engine and check to make sure that there is no oil leakage from the filter mounting surface.;

1) Loosen the combination sensor plug (1) and drain the water as well as sediment accumulated at the bottom.

• Prepare a container to catch the drained water possibly mixed with the fuel.

• Always make sure to wipe up spilled fuel if any.;