Komatsu Forklift Truck FG10T-20

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely.

1. Remove the drain plug located at the bottom of the hydraulic tank for draining. Then, uncover the hydraulic tank and remove the strainer. Clean the strainer up with flushing oil.

2. After cleaning inside hydraulic tank, install the drain plug.

3. After cleaning the strainer, blow dry compressed air from inside to outside of the strainer until it is completely dry.

4. Remove the line filter and replace it with a new one. Then, install the tank cover.

5. Refill the hydraulic oil through the breather hole. Check the oil level with the oil level gauge.

6. Start the engine and operate the mast with lifting and tilting until stroke-end for several times so as to bleed the air.

IMPORTANT: Always be sure to use the Komatsu genuine hydraulic oil.;

1. Remove the element from the air cleaner.

2. Cover the air connector with clean cloth or tape.

3. Clean the interior of the air cleaner and remove the cover from the air cleaner.

4. Put a new element into the air cleaner.

1. Remove the element from the air cleaner.

3. Cover the air connector with clean cloth or tape.

1. Remove the drain plug to drain the oil. Tighten the drain plug after draining.

2. Remove the mounting bolt to take out the strainer for cleaning with flushing oil.

3. After cleaning, blow dry compressed air from inside to outside of the strainer and install when completely dry.

If any damage or clogs is found on the strainer, replace it with a new one.

4. Refill the oil as specified.

5. Check the oil level after refilling.

IMPORTANT Be sure to always use the Komatsu genuine oil "FED10-CD" for the engine oil.

1. PROCEDURE FOR ADJUSTMENT OF CLUTCH AND BRAKE PEDAL (CLUTCH MODEL)

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the clutch pedal with the stopper bolt (2) to make it approximately 153 mm from the floor plate.

2. PROCEDURE FOR ADJUSTMENT OF STOP LAMP SWITCH

Set the measurement "C" at the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

1) Loosen the combination sensor plug (1) and drain the water as well as sediment accumulated at the bottom.

• Prepare a container to catch the drained water possibly mixed with the fuel.

• Always make sure to wipe up spilled fuel if any.;