Komatsu Forklift Truck FD35ATUS-16

5.1.3 TORQUE CONVERTER ASSEMBLY

See drawing of “TORQUE CONVERTER ASSEMBLY” on page 5-4 for structure, which consists of following elements.

• Power Joint (Input Plate, Turbine Hub)

• Relief Valve (Main, Torque Converter Inlet Port, Lubrication)

12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

Perform the following at the beginning of each work shift:

1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 for chain adjustment.

2. Extend the mast to its fullest height to make sure the mast rails and carriage extend freely without binding.

3. While the mast is extended, inspect the upright rails for proper lubrication. Refer to Section 2.4-3 for rail lubrication.

4. Make sure the internal reeving hoses (if equipped) travel evenly in the hose guides. Adjust the hose ends if required. Tighten the fittings making sure they do not twist.

E-MD SERIES FULL FREE LIFT 2-STAGE MAST

Perform the following at the beginning of each work shift:

1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 and 5.6-4 for chain adjustment.

Warning: This maintenance check requires trained personnel with PPE!

Chains adjusted with equal tension?

Chains free of rust and corrosion?

Chains free of cracked side plates?

Chains free of protruding or turned pins?

12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

After each 100 hours of lift truck operation, and in addition to the daily inspection:

1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.

CAUTION: The chains must be coated with a film of lubricant at all times.

E-MD SERIES FULL FREE LIFT 2-STAGE MAST

After each 100 hours of lift truck operation, and in addition tothe daily inspection:

1. Inspect and lubricate the full length of the chains with SAE 40 wt. oil or Bowman Heavy Load Red Grease.

CAUTION: The chains must be coated with a film of lubricant at all times.

E-MT SERIES FULL FREE LIFT 3-STAGE MAST

CAUTION: The factory-set adjustments may not be correct for your truck.

Inspect all chains for lubrication.

Inspect all chains for any visible damage.

Inspect the main lift chain adjustment for proper tension and upright position.

Inspect the free lift chain adjustment for proper tension and carriage position.

Inspect for lubrication in the Mast upright channels.

Sign off on the mast inspection