Komatsu Forklift Truck FD30TUS-14

Clean the “bronze mesh” LPG filter every 600 hours of operation or every 3 months of service, whichever comes first.

Replace the filter element every 2,400 hours of operation or every 12 months, whichever comes first.

In dusty operating conditions, carry out maintenance as often as possible.

1. Carefully remove the LPG filter (8) from the filter cover (10) located on the lower portion of the LPG Solenoid Valve. Use care not to damage the O-ring (9).

2. Clean bronze mesh filter with suitable cleaning solvent.

3. While wearing eye protection, blow out and dry the filter.

4. Reinstall the cleaned filter. Ensure that the O-ring is properly seated and gently tighten cover screws

Inspect PCV valve and hoses (gasoline engine)

Operation of brake master cylinder

Oil leakage, damage and wear of brake master cylinder

Oil leakage, damage and wear of wheel cylinders

Operating condition of brake shoes

Brake adjustment lever and ratchet for wear and damage

Check and adjust fuel injection timing (diesel engine)

Perform this operation to maintain compliance with EPA Diesel Engine Exhaust regulations.

Replace LPG mixer air valve diaphragm, under normal operating conditions.

Replace more often in cold or severe service applications.

Replace O-ring for LPG tank valve.

Sign off on the 2000 hourly forklift trucks maintenance

Change oil in engine oil pan and replace engine oil filter cartridge (gasoline engine)

Remove the drain plug, drain the oil, then reinstall and tighten the drain plug.

Add the specified amount of genuine Komatsu Forklift engine oil.

Check the oil level with the dipstick.

Using a filter wrench, remove the oil filter cartridge.

Clean the filter holder on the engine.

Coat the threads on the holder and the seal on the new filter with clean engine oil.

Warning: This maintenance check requires trained personnel with PPE!

To maintain compliance with EPA Diesel Exhaust Emission regulations, perform the following operations:

Adjust fuel injection pressure if necessary

Check atomizing condition of nozzles

Adjust atomizing condition of nozzles if necessary

Note: To prevent improper adjustment by untrained personnel, load and speed control screws have tamper-proof caps.

Sign off on the forklift trucks maintenance