The Komatsu Forklift Truck FD30HT-16 is a robust and reliable industrial forklift designed for heavy-duty applications. Known for its exceptional lifting capacity and durability, this model is ideal for warehouses and construction sites, ensuring efficient material handling and transportation.

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Manual for Komatsu Forklift Truck FD30HT-16

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Komatsu Forklift Truck FD30HT-16

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Maintenance Plans for Komatsu Forklift Truck Model FD30HT-16

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Gasoline Engine Fuel Filter Replacement

Warning: This procedure requires trained personnel with PPE!

Loosen the nut to remove the cover and take the filter out

Clean the dirt at the bottom and drain the water

Replace with a new filter

IMPORTANT

If any damage is found on the gasket of the cover, replace it with a new one

After replacement, check the hose fitting area for no fuel leakage

Sign off on the fuel filter replacement

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Accelerator Pedal Adjustment

K15/K21/K25 ENGINE MODEL

PROCEDURE FOR ADJUSTMENT OF ACCELERATOR PEDAL

1. Set the stopper bolt (1) temporarily with the height of 65 mm.

2. After assembling the cable, adjust the outer casing mount of the cable to allow the pedal play of 2 to 3 mm.

3. Adjust the height of stopper bolt (1) again to allow the engine full throttle when flooring the accelerator pedal.

4D92E/4D94LE/4D98E ENGINE MODEL

PROCEDURE FOR ADJUSTMENT OF ACCELERATOR PEDAL

1. Set the stopper bolt (1) temporarily with the height of 65 mm.

2. After assembling the cable, adjust the outer casing mount of the cable to allow the pedal play between 2 to 3 mm.

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Inching And Brake Pedal Adjustment

1. PROCEDURE FOR ADJUSTMENT OF INCHING AND BRAKE PEDAL (TORQFLOWMODEL)

1) Brake pedal stroke

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the inching pedal with the stopper bolt (2) to make it approximately 159 mm from the floor plate.

4) Adjust the bolt (3) so that it can gear with the brake pedal with the inching pedal stroke in the range of 55 mm through 61 mm accordingly.

2. PROCEDURE FOR ADJUSTNENT OF STOP LAMP AWITCH

Set the measurement "C" in the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

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Spak Plug Replacement

Remove the spark plug with the special plug wrench

Clean the carbon up stuck on the plug head and the surroundings

Measure the plug gap A as shown on the illustration on the right with the plug gap gauge. Plug gap A: 0.7 to 0.8 mm

Sign off on the spark plug replacement

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Torqflow Transmission Case Oil Inspection

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely

Open the floor plate to check the oil level with the oil level gauge

Refill the oil if necessary

Sign off on the inspection

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