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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Truck FD25HT-16

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Maintenance Plans for Komatsu Forklift Truck Model FD25HT-16

Integrate maintenance plans directly into your work orders in MaintainX.

Gasoline Engine Oil Filter Replacement

WARNING: Before starting maintenance of the engine, stop the engine and wait until cooling down completely

Cartridge removed with the filter wrench

Filter mounting cleaned and engine oil applied to the thread and seal of the new cartridge

New cartridge installed

Engine started and checked for oil leakage from the filter mounting surface

Sign off on the oil filter replacement

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Inching And Brake Pedal Adjustment

1. PROCEDURE FOR ADJUSTMENT OF INCHING AND BRAKE PEDAL (TORQFLOWMODEL)

1) Brake pedal stroke

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the inching pedal with the stopper bolt (2) to make it approximately 159 mm from the floor plate.

4) Adjust the bolt (3) so that it can gear with the brake pedal with the inching pedal stroke in the range of 55 mm through 61 mm accordingly.

2. PROCEDURE FOR ADJUSTNENT OF STOP LAMP AWITCH

Set the measurement "C" in the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

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Gasoline Engine Fuel Filter Replacement

Warning: This procedure requires trained personnel with PPE!

Loosen the nut to remove the cover and take the filter out.

Clean the dirt at the bottom and drain the water.

Replace with a new filter.

IMPORTANT

If any damage is found on the gasket of the cover, replace it with a new one.

After replacement, check the hose fitting area for no fuel leakage.

Sign off on the fuel filter replacement

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Gasoline Engine Oil Change

WARNING: Before starting maintenance of the engine, stop the engine and wait until cooling down completely

Engine cooled down completely?

Drain plug removed and oil drained?

Drain plug tightened after draining?

Enter the amount of engine oil filled

Engine oil level checked with the oil level gauge?

Sign off on the engine oil change

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Hydraulic Tank Maintenance

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely.

Drain plug removed from the bottom of the hydraulic tank

Hydraulic tank uncovered and strainer removed

Strainer cleaned with flushing oil

Drain plug installed after cleaning inside hydraulic tank

Strainer cleaned and dried with compressed air

Line filter replaced with a new one

Tank cover installed

Hydraulic oil level after refill

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