The Komatsu Forklift Truck FD25HT-16 is a robust industrial asset designed for heavy-duty lifting and material handling. Known for its reliability and efficiency, this forklift model is ideal for various warehouse and construction applications, ensuring optimal performance in demanding environments.

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Manual for Komatsu Forklift Truck FD25HT-16

MAINTENANCE RESOURCES

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Komatsu Forklift Truck FD25HT-16

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Maintenance Plans for Komatsu Forklift Truck Model FD25HT-16

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Clutch Disc Replacement

Open the clutch case cover

Fix the pressure plate with the pressure plate mounting bolt

Slide the snap ring (1) and remove the pin (2)

Push the shaft toward the transmission

Remove the pressure plate mounting bolt (3) and slide the pressure plate

Remove the clutch disc

Be careful not to damage the spring when sliding the pressure plate

Sign off on the clutch disc replacement

Run this procedure

Gasoline Engine Fuel Filter Replacement

Warning: This procedure requires trained personnel with PPE!

Loosen the nut to remove the cover and take the filter out.

Clean the dirt at the bottom and drain the water.

Replace with a new filter.

IMPORTANT

If any damage is found on the gasket of the cover, replace it with a new one.

After replacement, check the hose fitting area for no fuel leakage.

Sign off on the fuel filter replacement

Run this procedure

Gasoline Engine Oil Change

WARNING: Before starting maintenance of the engine, stop the engine and wait until cooling down completely

Engine cooled down completely?

Drain plug removed and oil drained?

Drain plug tightened after draining?

Enter the amount of engine oil filled

Engine oil level checked with the oil level gauge?

Sign off on the engine oil change

Run this procedure

1 Yearly Forklift Truck Replacement

For operation safety, never fail to perform periodic maintenance or make periodic replacement of the consumable parts listed in the following.

These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Replace Master cylinder and wheel cylinder cups, dust seals

Replace Rubber parts of brake booster;

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Differential Case Oil Replacement

Warning: Only trained personnel should perform this procedure.

Oil filler plug removed

Oil drained through the drain plug

Drain plug tightened after draining

Oil refilled as specified

Oil level after refilling

IMPORTANT: Be sure to always use the Komatsu genuine oil 'FG090' for the gear oil.

IMPORTANT: The same oil is being used at the differential case and the transmission case for the clutch model, while the specifications of the oil being used at those devices differs for the TORQFLOW type.

Is the model TORQFLOW type?

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