Komatsu Forklift Truck FD25HC-16

Warning: This procedure requires trained personnel with PPE!

Loosen the nut to remove the cover and take the filter out

Clean the dirt at the bottom and drain the water

If any damage is found on the gasket of the cover, replace it with a new one

After replacement, check the hose fitting area for no fuel leakage

Sign off on the fuel filter replacement

Warning: Always make sure to prepare the container for receiving draining water and bleeding air. Wipe up spilled fuel if any, because it may cause fire if fuel sticks here and there.

Remove the combination sensor plug at the bottom of the cartridge

Remove the cartridge with the filter wrench

Install the combination sensor plug to the new cartridge

Fill the new cartridge with the fuel and apply the thin layer of engine oil before installation

Loosen the plug and pump the knob up and down until no more bubbles come out with the fuel

Sign off on the fuel filter replacement

Warning: This replacement procedure requires trained personnel with PPE!

Issues found during the replacement

Sign off on the forklift truck replacement

For operation safety, never fail to perform periodic maintenance or make periodic replacement of the consumable parts listed in the following.

These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Replace Master cylinder and wheel cylinder cups, dust seals

Replace Rubber parts of brake booster;

Warning: This replacement procedure requires trained personnel with PPE!

Note: These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Upload a photo of the replaced lift chain

Sign off on the forklift truck replacement