Komatsu Forklift Truck FD25HC-16

PROCEDURE FOR ADJUSTMENT OF BRAKE SHOE CLEARANCE

Release the parking brake while floating the wheels up above the ground.

Turn the gear (1) in the direction (A) or toward the brake shoes repeatedly with a screwdriver until the brake shoes should touch the brake drum. Turning of every notch makes sound of clicks.

IMPORTANT: Turn the wheels by hands to feel braking a little bit.

Prepare two screwdrivers. The first screwdriver should be used for mildly pushing the lever (2) and have it miss each gear notch. Be careful not to push strongly. The second one should be used for turning the gear (1) toward the direction (B) counting by twenty-one (21) notches while the fist one is still on duty. It counts 30 notches for one turning of the gear.

IMPORTANT: Since no clicks are made available here, count the number of notches watching through the hole of the rubber cap (3) for carrying out the adjustment.

Turn the wheels by hands and check to make sure that there is no brake dragging.

Warning: Always make sure to prepare the container for receiving draining water and bleeding air. Wipe up spilled fuel if any, because it may cause fire if fuel sticks here and there.

Remove the combination sensor plug at the bottom of the cartridge

Remove the cartridge with the filter wrench

Install the combination sensor plug to the new cartridge

Fill the new cartridge with the fuel and apply the thin layer of engine oil before installation

Loosen the plug and pump the knob up and down until no more bubbles come out with the fuel

Sign off on the fuel filter replacement

Fix the pressure plate with the pressure plate mounting bolt

Slide the snap ring (1) and remove the pin (2)

Push the shaft toward the transmission

Remove the pressure plate mounting bolt (3) and slide the pressure plate

Be careful not to damage the spring when sliding the pressure plate

Sign off on the clutch disc replacement

Warning: This replacement procedure requires trained personnel with PPE!

Note: These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Upload a photo of the replaced lift chain

Sign off on the forklift truck replacement

Warning: Only trained personnel should perform this procedure.

Oil drained through the drain plug

Drain plug tightened after draining

Enter the amount of oil refilled

Oil level checked after refilling

IMPORTANT: The same oil is being used at the differential case and the transmission case for the clutch model, while the specifications of the oil being used at those devices differs for the TORQFLOW type.