Komatsu Forklift Truck FD25C-16

For operation safety, never fail to perform periodic maintenance or make periodic replacement of the consumable parts listed in the following.

These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Replace Master cylinder and wheel cylinder cups, dust seals

Replace Rubber parts of brake booster;

Warning: This replacement procedure requires trained personnel with PPE!

Note: These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Upload a photo of the replaced lift chain

Sign off on the forklift truck replacement

Warning: Always make sure to prepare the container for receiving draining water and bleeding air. Wipe up spilled fuel if any, because it may be in danger to cause fire if fuel sticks here and there.

Remove the combination sensor plug at the bottom of the cartridge

Remove the cartridge with the filter wrench

Install the combination sensor plug to the new cartridge

Fill the new cartridge with the fuel and apply the thin layer of engine oil before installation

Loosen the plug and pump the knob up and down until no more bubbles come out with the fuel

Sign off on the fuel filter replacement

1. PROCEDURE FOR ADJUSTMENT OF CLUTCH AND BRAKE PEDAL (CLUTCH MODEL)

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the clutch pedal with the stopper bolt (2) to make it approximately 153 mm from the floor plate.

2. PROCEDURE FOR ADJUSTMENT OF STOP LAMP SWITCH

Set the measurement "C" at the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

Drain the engine oil removing the drain plug and tighten it again

Refill the engine oil up to the specified level. Be careful not to let it overflow

Check the oil level with the engine oil level gauge