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with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Komatsu Forklift Truck FD20TUS-16
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Work Equipment Maintenance
11.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
11.2.1 FORK (1)
1. Deformation, cracks or wear of fork stopper pin
2. Opening or difference in height of fork tips
Opening (a): within 35 mm
11.2.2 FORK (2)
1. Cracks or wear of upper and lower hooks
2. Cracks or wear of fork base/root
Check fork base thickness (C) for specified size
Wheel Brake Maintenance
9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
9.2.1 TRAVELING BRAKE
1. Brake pedal
a. Pedal height (stroke)
b. Play
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
Steering System Maintenance
Warning: This maintenance check requires trained personnel with PPE!
Check for deformation, cracks or scratches in the rear axle
Check for play of center pin in the rear axle
Check for clearance of thrust in the rear axle
Check for looseness of cap mounting bolt in the rear axle
Check for shaking, pulling or dragging in the steering wheel
Check for steering force (Control force) in the steering wheel
Check for play at engine idle in the steering wheel
Check for interference between wheel and other part of truck in the steering wheel
500 Hourly Mast Inspection
E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance
Chains checked for wear and stretch
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance
Chains checked for wear and stretch
E-MT SERIES FULL FREE LIFT 3-STAGE MAST
Chains inspected and lubricated with SAE 40 wt. oil or equivalent
35D/45D/55D MQ QUAD MASTS
Torqflow Transmission Maintenance
6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
Check the following by operating the F/R lever: a. No clatter at each position b. Smooth shifting
Check transmission for abnormal sound.
Check transmission for oil leakage.
Check transmission oil for proper amount level.
Inching Pedal (TORQFLOW type) a. Inching spool stroke b. Interconnected Stroke Adjust stroke with adjusting screw to interlock the brake pedal with the inching pedal at the specified value c. Pedal Stroke d. Play: 0 - .157 in. (0 - 4 mm)
6.3 TESTING AND ADJUSTING
Check oil level
Replace oil, inspect and clean strainer
Access the parts list for your equipment in MaintainX.
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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