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Komatsu

Komatsu Forklift Truck FD20TUS-16

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Komatsu Forklift Truck FD20TUS-16
Komatsu Forklift Truck FD20TUS-16

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PDF MANUAL

Manual for Komatsu Forklift Truck FD20TUS-16

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Documents & Manuals

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Procedures

Procedures

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Parts

Parts

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Komatsu Forklift Truck FD20TUS-16

Komatsu Forklift Truck FD20TUS-16

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Maintenance Plans for Komatsu Forklift Truck Model FD20TUS-16

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Work Equipment Maintenance

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11.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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11.2.1 FORK (1)

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1. Deformation, cracks or wear of fork stopper pin

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2. Opening or difference in height of fork tips

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Opening (a): within 35 mm

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11.2.2 FORK (2)

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1. Cracks or wear of upper and lower hooks

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2. Cracks or wear of fork base/root

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Check fork base thickness (C) for specified size

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Wheel Brake Maintenance

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9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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9.2.1 TRAVELING BRAKE

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1. Brake pedal

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a. Pedal height (stroke)

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b. Play

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2. Braking efficiency

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Select dry and even surface road, drive at full speed and stop abruptly to check the following:

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a. Pulling of steering wheel

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b. Dragging of brakes

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Steering System Maintenance

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Warning: This maintenance check requires trained personnel with PPE!

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Check for deformation, cracks or scratches in the rear axle

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Check for play of center pin in the rear axle

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Check for clearance of thrust in the rear axle

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Check for looseness of cap mounting bolt in the rear axle

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Check for shaking, pulling or dragging in the steering wheel

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Check for steering force (Control force) in the steering wheel

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Check for play at engine idle in the steering wheel

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Check for interference between wheel and other part of truck in the steering wheel

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500 Hourly Mast Inspection

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E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST

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Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance

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Chains checked for wear and stretch

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E-MD SERIES FULL FREE LIFT 2-STAGE MAST

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Load rollers on the uprights and carriage shimmed to 1/16 in. (1.5 mm) clearance

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Chains checked for wear and stretch

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E-MT SERIES FULL FREE LIFT 3-STAGE MAST

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Chains inspected and lubricated with SAE 40 wt. oil or equivalent

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35D/45D/55D MQ QUAD MASTS

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Torqflow Transmission Maintenance

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6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS

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Check the following by operating the F/R lever: a. No clatter at each position b. Smooth shifting

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Check transmission for abnormal sound.

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Check transmission for oil leakage.

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Check transmission oil for proper amount level.

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Inching Pedal (TORQFLOW type) a. Inching spool stroke b. Interconnected Stroke Adjust stroke with adjusting screw to interlock the brake pedal with the inching pedal at the specified value c. Pedal Stroke d. Play: 0 - .157 in. (0 - 4 mm)

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6.3 TESTING AND ADJUSTING

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Check oil level

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Replace oil, inspect and clean strainer

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Parts for Komatsu Forklift Truck FD20TUS-16

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Part Name
Part Number

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

Shim

200524

Shim .010 in. (.25 mm)

205198

Shim .031 in. (.79 mm)

205199

Shim .062 in. (1.57 mm)

205196

Shim .092 in. (2.36 mm)

205197

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