Komatsu Forklift Truck FD20HT-16

Warning: This procedure requires trained personnel with PPE!

Drain plug removed and oil drained

Mounting bolt removed and strainer taken out for cleaning

Strainer cleaned with flushing oil

Strainer dried with compressed air from inside to outside

Any damage or clogs found on the strainer?

If any damage or clogs is found on the strainer, replace it with a new one.

Warning: This replacement procedure requires trained personnel with PPE!

If the forklift is not operational, report the issues to the maintenance team and stop the procedure

Choose the type of service done

Forklift passed the post-replacement test?

Sign off on the forklift replacement

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely.

Drain plug removed from the bottom of the hydraulic tank

Hydraulic tank uncovered and strainer removed

Strainer cleaned with flushing oil

Drain plug installed after cleaning inside hydraulic tank

Strainer dried with compressed air from inside to outside until completely dry

Line filter replaced with a new one

Hydraulic oil refilled through the breather hole. Enter the oil level as per the oil level gauge.

1. PROCEDURE FOR ADJUSTMENT OF INCHING AND BRAKE PEDAL (TORQFLOWMODEL)

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the inching pedal with the stopper bolt (2) to make it approximately 159 mm from the floor plate.

4) Adjust the bolt (3) so that it can gear with the brake pedal with the inching pedal stroke in the range of 55 mm through 61 mm accordingly.

2. PROCEDURE FOR ADJUSTNENT OF STOP LAMP AWITCH

Set the measurement "C" in the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

Remove the cartridge with the filter wrench

Apply the engine oil on the thread

Apply the engine oil on the seal of the new cartridge

Check the filter-mounting surface for no oil leakage

Sign off on the oil filter replacement