The Komatsu Forklift Truck FD20HC-16 is a robust and reliable industrial asset designed for efficient material handling. Known for its durability and performance, this forklift model excels in various operational environments, making it a preferred choice for businesses seeking productivity and reliability in their logistics operations.

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Manual for Komatsu Forklift Truck FD20HC-16

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Komatsu Forklift Truck FD20HC-16

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Maintenance Plans for Komatsu Forklift Truck Model FD20HC-16

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Air Cleaner Element Replacement

AIR CLEANER (1.0 – 1.75 TON)

1. Remove the element from the air cleaner.

2. Cover the air connector with clean cloth or tape.

3. Clean the interior of the air cleaner and remove the cover from the air cleaner.

4. Put a new element into the air cleaner.

AIR CLEANER (2 TON)

1. Remove the element from the air cleaner.

2. Remove the inner element.

3. Cover the air connector with clean cloth or tape.

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1 Yearly Forklift Truck Replacement

For operation safety, never fail to perform periodic maintenance or make periodic replacement of the consumable parts listed in the following.

These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Replace Master cylinder and wheel cylinder cups, dust seals

Replace Rubber parts of brake booster;

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3 Yearly Forklift Truck Replacement

Warning: This replacement procedure requires trained personnel with PPE!

Note: These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Lift chain replaced?

Upload a photo of the new lift chain installed

Sign off on the forklift truck replacement

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Clutch And Brake Pedal Adjustment

1. PROCEDURE FOR ADJUSTMENT OF CLUTCH AND BRAKE PEDAL (CLUTCH MODEL)

1) Brake pedal stroke

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the clutch pedal with the stopper bolt (2) to make it approximately 153 mm from the floor plate.

2. PROCEDURE FOR ADJUSTMENT OF STOP LAMP SWITCH

Set the measurement "C" at the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

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Torqflow Transmission Case Oil Inspection

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely

Open the floor plate to check the oil level with the oil level gauge

Refill the oil if necessary

Sign off on the oil inspection

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