Komatsu Forklift Truck FD18C-20

1. PROCEDURE FOR ADJUSTMENT OF INCHING AND BRAKE PEDAL (TORQFLOWMODEL)

If the brake pedal stroke is more than the standard, check the brake shoe for wear.

2) Adjust the height of the brake pedal with the stopper bolt (1) to make it approximately 137 mm from the floor plate.

3) Adjust the height of the inching pedal with the stopper bolt (2) to make it approximately 159 mm from the floor plate.

4) Adjust the bolt (3) so that it can gear with the brake pedal with the inching pedal stroke in the range of 55 mm through 61 mm accordingly.

2. PROCEDURE FOR ADJUSTNENT OF STOP LAMP AWITCH

Set the measurement "C" in the range of 0.5 mm through 1.5 mm after adjustment of the brake pedal height.;

WARNING: The temperature of the oil is very high immediately after stop operation of the truck. Be sure to start inspection after cooling down completely.

Drain plug removed from the bottom of the hydraulic tank

Hydraulic tank uncovered and strainer removed

Strainer cleaned with flushing oil

Drain plug installed after cleaning inside hydraulic tank

Strainer cleaned and dried with compressed air

Line filter replaced with a new one

Hydraulic oil level after refill

WARNING: Before starting maintenance of the engine, stop the engine and wait until cooling down completely

Drain plug removed and oil drained

Drain plug tightened after draining

Engine oil filled up to the specified level

Enter the engine oil level as per the oil level gauge

Sign off on the engine oil change

Fix the pressure plate with the pressure plate mounting bolt

Slide the snap ring (1) and remove the pin (2)

Push the shaft toward the transmission

Remove the pressure plate mounting bolt (3) and slide the pressure plate

Be careful not to damage the spring when sliding the pressure plate

Sign off on the clutch disc replacement

Warning: This replacement procedure requires trained personnel with PPE!

Note: These parts may deteriorate in time and are susceptible to wear. It is difficult to estimate the degree of wear at time of periodic maintenance; therefore, even if no apparent wear is found, always replace with new parts within the prescribed period of replacement (or earlier if trouble is found).

Note that periodic replacement has nothing to do with guarantee service.

Upload a photo of the new lift chain installed

Sign off on the forklift truck replacement