

The Hobart IronMan 230 is a versatile industrial welding machine designed for high-performance applications. This reliable asset offers exceptional welding capabilities, making it ideal for both professional and DIY projects. With its robust construction and advanced features, the IronMan 230 ensures efficiency and durability in demanding environments.
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Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Hobart Hobart - IronMan 230 IronMan 230
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Integrate maintenance plans directly into your work orders in MaintainX.
3 Months Check
- Replace damaged or unreadable labels
- Replace cracked parts
- Check / Replace cables
- Check, clean, tighten weld terminal;
6 Months Check
- Clean inside unit
- Remove drive roll and apply light coat of oil or grease to drive motor shaft;
Aligning Drive Rolls and Wire Guide
Turn Off power.
View is from top of drive rolls looking down with pressure assembly open:
1 Drive Roll Securing Nut
2 Drive Roll
3 Wire Guide
4 Welding Wire
5 Drive Gear
Insert screwdriver, and turn screw in or out until drive roll groove lines up with wire guide.
Close pressure roll assembly.;
Removing Knob From Front Panel
Turn Off power.
Rotate knob to allow access to slot. Insert Allen wrench (or stiff piece of wire) into slot, and while depressing spring clip, slide knob off control shaft.
To reinstall, push knob fully onto control shaft.;
Replacing Drive Roll And Wire Inlet Guide
1 Securing Screw
2 Inlet Wire Guide
Loosen screw. Slide tip as close to drive rolls as possible without touching. Tighten screw.
3 Drive Roll
The drive roll consists of two different sized grooves. The stamped markings on the outer surface of the foll refers to the groove on the opposite side of the drive roll. The groove closest to the motor shaft is the proper groove to thread wire (see Section 3-15).
4 Drive Roll Securing Nut
Turn nut one click to secure drive roll.;
Access the parts list for your equipment in MaintainX.
Adaptor, Spool Hub
238 653
Axle
135 390
Baffle, Center
234 207
Base
146 161
Block, Terminal 5 Pole
239 923
Adaptor, Spool Hub
238 653
Axle
135 390
Baffle, Center
234 207
Base
146 161
Block, Terminal 5 Pole
239 923
Adaptor, Spool Hub
238 653
Axle
135 390
Baffle, Center
234 207
Base
146 161
Block, Terminal 5 Pole
239 923
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