Eaton Power Circuit Breaker MDS-512

Warning: This procedure requires trained personnel with PPE!

Charge the breaker mechanism springs either using the charging handle or the motor operator

Close the breaker by applying rated voltage to the spring release accessory and verify closing by noting the state of the indicating flag

Charge the breaker mechanism springs either by using the charging handle or the motor operator. If using the motor operator, disconnect power to it to prevent automatic recharging

Check the state of the pop-out trip indicator (if so equipped). If it is 'out,' then reset it

Press the ON pushbutton to manually close the breaker. If the indicator is 'out,' then reset it

Use the Functional Test Kit to trip the breaker by setting its SELECT TEST switch to INST, then pressing its PUSH TO TEST button. Verify that the trip indicator pop-out button (if so equipped) is 'out' and then reset it by pressing the pop-out button. The trip unit then needs to be reset by the Reset/Battery Test pushbutton on the front of the trip unit

Repeat this entire described test procedure three times. Digitrip 520 trip units require power to the trip units to be reset

Upload a photo of the completed test

Charge the breaker mechanism springs either using the charging handle or the motor operator

Press the ON pushbutton to close the breaker manually and verify closing by noting the state of the indicating flag

Charge the breaker mechanism springs either using the charging handle or the motor operator. If using the motor operator, disconnect power to it to prevent automatic recharging

Press the OFF pushbutton to manually open the breaker

Press the ON pushbutton to manually close the breaker. Is the breaker closed?

Press the OFF pushbutton to manually open the breaker. Is the breaker open?

Note: Repeat this entire described test procedure three times

Sign off on the manual operation functional testing

Pre-inspection conditions: Device (Fixed): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: -. Device (Drawout): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: Removed.

Note: Using the mating line of the housing halves as a reference guide will assist in this visual inspection.

Remove the arc chutes, look directly down into the arc chamber (Figure 98), and visually inspect each primary contact structure for signs of wear and/or damage.

Use the contact wear indicator to inspect each contact The contact wear indicator is the relative position of the individual contact fingers to a narrow, side-to-side ledge inside the arc chamber The ledge is actually part of the arc chamber When the circuit breaker is closed and the contacts are in good condition, the narrow ledge is covered by the back end of each of the contact fingers (Figure 99) If the back end of any of the contacts are below the ledge, the contact assembly should be replaced.

Once the inspection is complete, be sure to verify the arc chutes are properly replaced as previously described in the Arc Chute Inspection procedure.

WARNING: ARC CHUTES MUST BE SECURED PROPERLY IN PLACE BEFORE A CIRCUIT BREAKER IS INSTALLED IN A CIRCUIT BREAKER COMPARTMENT. FAILURE TO DO THIS COULD RESULT IN EQUIPMENT DAMAGE, BODILY INJURY, OR EVEN DEATH.

Device (Fixed): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: -.

Device (Drawout): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: Removed.

1. Inspect the breaker for nicked wires, cracks in plastic parts, and loose screws Screws or bolts should be tightened to levels outlined in Table 22 Loose screws inserted into plastic parts will require thread-locking compound (such as Loctite 242) All nicked wiring should be replaced or repaired in accordance with accepted industry practices.

2. Ensure that the torque values of the operating mechanism and motor mounting hardware are within the recommended values in Table 18.

3. Inspect all sliding or rolling parts for cleanliness and adequate lubrication Refer to Table 23 and Figure 101—Figure 106.;

Device (Fixed): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: -. Device (Drawout): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: Removed. WARNING: REMOVE THE DRAWOUT CIRCUIT BREAKERS FROM THE CASSETTE FOR THE FOLLOWING TESTS. FOR FIXED MOUNTED CIRCUIT BREAKERS, ALL PRIMARY AND SECONDARY POWER IS TO BE REMOVED.

Note: The circuit breaker will be required to be charged, closed, and opened during this inspection procedure.

2. Verify that the breaker is in working order by charging the breaker, closing the breaker, recharging the breaker, and opening the breaker.

Note: The breaker will need to be charged and opened for this inspection procedure.

3. Verify that the circuit breaker will not close if any of the following mechanical conditions exist:

a. If the breaker is equipped with an Undervoltage Release that is NOT energized, and the breaker is charged and opened, depress the ON (close) pushbutton The breaker should not close.