Eaton Power Circuit Breaker MDN-608

Warning: This procedure requires trained personnel with PPE!

Charged the breaker mechanism springs using the charging handle or the motor operator

Closed the breaker by applying rated voltage to the spring release accessory

Verified closing by noting the state of the indicating flag

Charged the breaker mechanism springs again using the charging handle or the motor operator

Disconnected power to the motor operator to prevent automatic recharging

Checked the state of the pop-out trip indicator

Reset the pop-out trip indicator if it is 'out'

Pressed the ON pushbutton to manually close the breaker

Pre-inspection conditions: Device(Fixed): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: -. Device(Drawout): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: Removed.

When a circuit breaker experiences a high-level fault or during regularly scheduled maintenance periods, the circuit breaker’s arc chutes and arc chambers should be inspected for any kind of damage or dirt. Be especially alert for signs of significant erosion of the V-shaped plated inside the arc chute.

Arc chutes fit inside the arc chambers and down over the primary contacts. Each arc chute is held in place by either 1 (SB) or 4 (SBSE) top inserted screws.

Remove arc chute screws and all arc chutes from the arc chamber.

Turn each arc chute upside down and visually inspect the inside.

Look for erosion and sooty discoloration on the splitter plates and insulating jacket. If arc chutes show severe signs of erosion or discoloration, replace with a new arc chute.

Note: Because the arc chutes are removed, this is an ideal time to inspect the primary contacts for wear (See Primary Contact Inspection procedure on page 59).

When the inspections are complete, position each arc chute over its respective set of primary contacts, and secure in place with the screw(s) removed earlier.

Torque arc chute screws to 35 to 45 in-lb.

Charge the breaker mechanism springs either using the charging handle or the motor operator

Press the ON pushbutton to close the breaker manually and verify closing by noting the state of the indicating flag

Charge the breaker mechanism springs either using the charging handle or the motor operator. If using the motor operator, disconnect power to it to prevent automatic recharging

Press the OFF pushbutton to manually open the breaker

Press the ON pushbutton to manually close the breaker. Is the breaker closed?

Press the OFF pushbutton to manually open the breaker. Is the breaker open?

Note: Repeat this entire described test procedure three times

Sign off on the manual operation functional testing

Device (Fixed): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: -.

Device (Drawout): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: Removed.

1. Inspect the breaker for nicked wires, cracks in plastic parts, and loose screws Screws or bolts should be tightened to levels outlined in Table 22 Loose screws inserted into plastic parts will require thread-locking compound (such as Loctite 242) All nicked wiring should be replaced or repaired in accordance with accepted industry practices.

2. Ensure that the torque values of the operating mechanism and motor mounting hardware are within the recommended values in Table 18.

3. Inspect all sliding or rolling parts for cleanliness and adequate lubrication Refer to Table 23 and Figure 101—Figure 106.;

Warning: This procedure requires trained personnel!

Charge the breaker mechanism springs using the charging handle or the motor operator

Close the breaker by applying rated voltage to the spring release accessory and verify closing by noting the state of the indicating flag

Charge the breaker mechanism springs again using the charging handle or the motor operator. If using the motor operator, disconnect power to it to prevent automatic recharging

Check the state of the pop-out trip indicator. If it is 'out,' then reset it

Press the ON pushbutton to manually close the breaker. If the indicator is 'out,' then reset it

Use the Functional Test Kit to trip the breaker by setting its SELECT TEST switch to INST, then pressing its PUSH TO TEST button. Verify that the trip indicator pop-out button is 'out' and then reset it by pressing the pop-out button. The trip unit then needs to be reset by the Reset/Battery Test pushbutton on the front of the trip unit

Repeat this entire described test procedure three times. Digitrip 520 trip units require power to the trip units to be reset

Upload a photo of the completed test