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Daikin

Daikin Water Chiller WDC100

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Daikin Water Chiller WDC100
Daikin Water Chiller WDC100

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Manual for Daikin Water Chiller WDC100

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Daikin Water Chiller WDC100

Daikin Water Chiller WDC100

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Maintenance Plans for Daikin Water Chiller Model WDC100

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1 Weekly Refrigerant Leak Test

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Warning: Do not use oxygen or a mixture of R-22 and air to build up pressure as an explosion can occur causing serious personal injury.

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Enter the initial pressure of the system in psig

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Enter the pressure after adding refrigerant in psig

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Enter the pressure after adding dry nitrogen in psig

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Leak test with an electronic leak detector passed?

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Water flow through the vessels maintained during the procedure?

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Any leaks found in welded or brazed joints?

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Is it necessary to replace a gasket?

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If any leaks are found in welded or brazed joints, or it is necessary to replace a gasket, relieve the test pressure in the system before proceeding.

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1 Monthly Suction Line Temperature Check

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Refrigerant Cycle Maintenance

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At every inspection, the oil, suction, and discharge pressures should be noted and recorded, as well as condenser and chiller water temperatures.

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Oil pressure

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Suction pressure

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Discharge pressure

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Condenser water temperature

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Chiller water temperature

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The suction line temperature at the compressor should be taken at least once a month.

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Suction line temperature

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1 Yearly Motor Maintenance

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Warning: Only fully qualified technicians must attempt service.

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Meg. Windings

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Power factory correction capacitors disconnected?

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Surge capacitor disconnected?

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Terminal Check (Infrared temperature measurement)

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Enter the temperature reading

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Motor Cooling Filter Drier Pressure Drop

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Enter the pressure drop reading

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Technician's signature

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Initial 500 Hours Oil Condition Check

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Key to Action

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1) Re-sample after 500 hours of unit operation.

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a) If content increases less than 10%, change oil and oil filter and re-sample at normal interval (usually annual).

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b) If content increases between 11% and 24%, change oil and oil filter and re-sample after an additional 500 hours of operation.

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c) If content increases more than 25%, inspect compressor for cause.

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2) Re-sample after 500 hours of unit operation.

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a) If content increases less than 10%, change filter-drier and re-sample at normal interval (usually annual).

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b) If content increases between 11% and 24%, change filter-drier and re-sample after an additional 500 hours of operation.

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c) If content increases more than 25%, monitor for a water leak.

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Electrical System Maintenance

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General Requirement

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Are contacts clean?

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Are connections tight?

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Specific Items

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Compressor current draw

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Nameplate RLA value

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Pump motor amperages

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Fan motor amperages

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Are oil heaters operative?

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