Daikin Packaged Rooftop System DPS012AHMG2DW-4

The Rebel unit has many configurable options that can affect the refrigerant charge. Actual unit charge is given on the unit's data plate found on the inside of the control panel.

The Rebel unit uses electronic expansion valves that maintain peak efficiency. Liquid sub-cooling and suction super heat float and should not be used as an indication that charge needs to be added or removed from the system.

If a leak is suspected, the full charge should be removed and weighed. Weight should be compared against the unit nameplate data. Unit should be recharged with the amount given on the unit nameplate.

POE and PVE oil is hygroscopic and does absorb moisture when exposed to atmosphere. Steps should be taken to minimize exposure time to atmosphere during any maintenance where the sealed system is to be opened.

Rebel 003-015 refrigerant systems use only Polyvinylether (PVE) oil. Rebel 016-028 refrigerant systems use only Polyester (POE) oil.

NOTICE: Do not use POE oil in DPS 003-015 refrigerant systems and do not use PVE oil in DPS 016-028 refrigerant systems.

The entire system must be evacuated using a suitable vacuum pump.

The quality of vacuum is measured using a suitable micron gauge that has been calibrated.

Check all moving parts for wear every six months

The Rebel exhaust fans are direct drive variable speed fan/motor combination, which do not have belts or pulleys to maintain

The bearings are permanently sealed and do not require periodic greasing. The Rebel 3-15 ton units have similar supply fans.

The Rebel 16-28 tons supply fans have a direct drive motor

These larger motors are not permanently sealed and will require greasing every 9000 hours

Sign off on the 9000 Hours / 6 Monthly Rooftop System Maintenance

Sign off on the filter replacement

WARNING: Prior to cleaning the unit, turn off and lock out the main power switch to the unit and open all access panels

The following cleaning procedures are recommended as part of the routine maintenance activities for Option E Coated Coils. Documented routine cleaning of Option E Coated Coils is required to maintain warranty coverage.

1. Remove Surface Loaded Fibers: Surface loaded fibers or dirt should be removed prior to water rinse to prevent further restriction of airflow.

If unable to back wash the side of the coil opposite that of the coils entering air side, then surface loaded fibers or dirt should be removed with:

NOTE: Use of a water stream, such as a garden hose, against a surface loaded coil will drive the fibers and dirt into the coil. This will make cleaning efforts more difficult. Surface loaded fibers must be completely removed prior to using low velocity clean water rinse.

3. Periodic Clean Water Rinse: A monthly clean water rinse is recommended for coils that are applied in coastal or industrial environments to help to remove chlorides, dirt and debris. An elevated water temperature (not to exceed 130°F) will reduce surface tension, increasing the ability to remove chlorides and dirt.

Pressure washer PSI must not exceed 900 psig and the nozzle should remain at least 1 foot from the coil to avoid damaging fin edges.

Sign off on the monthly coated coil cleaning

Check combustion inducer fan for dirt buildup and lint

Check combustion air intake louvers and flue box/vent for accumulation of dirt and debris

Inspect and clean flue tubes and combustion chamber

Keep burner vestibule clean. Dirt and debris can result in poor combustion and lower efficiency

Sign off on the rooftop system maintenance