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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Crown Battery 18-125VP-13
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Battery Capacity Test
Warning: This test requires trained personnel with PPE!
Battery fully charged?
Specific gravities at manufacturers specifications?
If not, adjust the specific gravities accordingly.
Battery cooled down to 75°F to 85°F?
If not, allow the battery to cool down before testing.
Battery discharged within 24 hours of completion of charging and acid adjustment?
If not, discharge the battery accordingly.
Any dead cells taken out of circuit?
Battery Test
- Test batteries using three testing instruments
1. voltmeter
2. hydrometer
3. thermometer
- The specific gravity and open circuit voltage readings are normally in direct proportion to each other; consequently, a voltmeter or hydrometer can be used to check the battery
- The use of the voltmeter is a faster method of approximating the individual cell state of charge and can reduce dramatically the time required for routine battery checking. When using the voltmeter method, take specific gravity readings on the two cells having the highest and lowest voltage readings
- This will confirm both cells state of charge and accurately pinpoint the difference in the state of charge between them. The voltmeter is used when on‐charge or on‐discharge voltage readings are needed
- A battery thermometer is read like a normal thermometer. A proper thermometer should have specific gravity correction marked on its scale
- The hydrometer has an extra‐long scale to make readings more accurate. For ease of correcting for temperature, the specific gravity corrections are marked on the scale of the thermometer. The cell tester (voltmeter) has a 1.5 to 3.0 volt scale and an easy‐to‐handle, one‐piece terminal probe;
1 Daily Battery Water Replacement
- A certain amount of water loss is normal in all batteries and it should be replaced with "pure" tap or distilled water. In some areas around the country, tap water may contain chemicals or other impurities harmful to batteries. If water is needed, add just enough to bring the electrolyte to the proper level. Batteries should be filled only at the end of the charging cycle
- Overfilling is the most common error made when watering and it can cause tray corrosion. Since tray corrosion can cause extensive damage to batteries and vehicles, extreme caution must be taken to avoid overfilling the batteries
Tray Corrosion:
- Motive power battery trays are mostly made of steel that is protected with an acid resistant coating
Regardless of how good the coating is, if a break in the coating exposes the steel tray to sulfuric acid spilled from the battery, the acid will corrode the tray. How quickly the tray corrodes depends on how much and how often acid is spilled on top of the battery and how often the battery is cleaned
- The major cause of tray corrosion is overwatering or overfilling a battery. When overfilled, the electrolyte will spill on top of the battery. Although the water in the electrolyte will evaporate, the highly concentrated acid solution remains and gives the appearance of dampness. If the acid is not removed, the tray will eventually corrode
- To prevent corrosion, batteries should be cleaned any time the accumulation of dampness or acid becomes significant
- A good technique to follow while watering batteries is to use a flashlight focused on the vent hole being watered. Visually watch the electrolyte level rise and stop watering the instant the proper level is reached
- Each cell is filled the same way. Cell filling equipment that automatically fills batteries to the proper level is available
3 Monthly Battery Cleaning
- To prevent corrosion and the resultant problems, batteries must be cleaned and dries routinely
Sometimes minor spills or overflows of electrolyte occur due to overfilling. Instead of giving the battery a general cleaning at this time, the moisture can be removed with rags or paper towels. (This should be immediately disposed of.)
The frequency of a general cleaning depends upon two factors:
1. How quickly dust, dirt, oil, and other foreign matter accumulates on the top of the battery, and 2. How quick the electrolyte spillage accumulates
When the top of a battery is "dirty" or looks damp, it is ready for a general cleaning. It could be as often as every two weeks or as infrequent as every six months, depending on the battery's environment and the care it receives. The average battery needs general cleaning every three months
To give a battery a general cleaning, use Powerhouse Cleaner's 3 Step Process (Corrosion Remover, Battery Cleaner, Rinse)
Powerhouse's Corrosion Remover was developed specifically for the removal of heavy corrosion and acid neutralization. For use, spray onto the corroded areas (will turn a rust looking color) and let sit for at least 10 minutes
Powerhouse's Battery Cleaner is a mixture of 2 parts cleaning detergent to 1 part acid neutralizer. Battery Cleaner is OSHA compliant and environmentally safe. For use, spray across the entire battery and let sit for at least 10 minutes
After the Corrosion Remover and Battery Cleaner have both sat for at least 10 minutes the battery can now be rinsed. The corrosion and acid should be neutralized and can be washed down the drain (note if lead pieces from the top of the battery are in the water they should be disposed of properly.)
8 Hourly Battery Maintenance
Cycle Charge battery
Battery fully or partially discharged during normal operation?
Enter the battery's 6-hour capacity rating
Freshening Charge battery
Battery standing idle for a short period?
Enter the finish charge rate
Charging Process
Enter the on-charge cell voltages
Enter the finish rate
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
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Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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