Clark Forklift C500 Y 155D

Check Fork-Lift for obvious damage

Check Engine Oil level, add if necessary

Check Coolant level, add if necessary

Ensure the forklift truck is on a level surface

Is the area around the outlet opening, oil fill opening in the valve cover, and the engine oil filter region clean?

Ensure the engine is at operating temperature for good oil drainage

Is the old engine oil draining?

Unscrew the engine oil filter counter-clockwise

Is the sealing surface of the filter housing clean?

Screw in a new engine filter. Wet the sealing ring of the filter with clean engine oil, tighten it securely by hand and then retighten it one quarter of a revolution with a filter spanner

Is the new engine filter securely tightened?

After the old engine oil has drained, screw the drain plug back into the oil sump and tighten it securely. Fill around 7.5 litres of new engine oil through the fill opening in the valve cover

The hydraulic oil level must be measured with the upright let down and the forks on the floor.

Upload a photo of the hydraulic oil tank with the dipstick removed

Enter the oil level on the dipstick

Is the oil level between the marks 'full' and 'add'?

Did you adequately replenish hydraulic oil as necessary?

Is the condition of the breather filter satisfactory?

Did you replace a damaged breather filter?

Did you clean a contaminated breather filter?

For this purpose, wash the breather filter in a cleaning fluid and then allow it to dry thoroughly.

Warning: Only trained personnel should perform this check

ATTENTION! Only replenish with distilled water. Never top up with battery acid.

Enter the current acid level in the battery

Is the acid level 5mm above the plate top edges or at the acid level indicators?

Upload a photo of the battery after adding distilled water

Are the pole terminals checked?

Are the pole terminals greased with acid protection grease?

ATTENTION: This procedure requires trained personnel with PPE!

Remove the drain plug and screen from the transmission sump

Check conditions of 'O' ring, if damaged replace it

Clean the screen, the drain plug, and the sealing surfaces of the transmission fluid filter

Replace the drain plug, and tighten

Replace the screen and a new transmission filter

Add up to 17 litres of new transmission fluid via the transmission dipstick opening

Run the engine at idle for a few minutes and check for leakage from the drain plug, the screen flange or the filter