

The Clark Forklift C500 Y 135 is a robust industrial forklift designed for heavy-duty applications. Known for its reliability and efficiency, this model excels in material handling tasks, making it an essential asset in warehouses and manufacturing environments. Proper maintenance ensures optimal performance and longevity.
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Tensioning Guide
Belt-diagram
C-120 pulleys
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Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
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Clark Forklift C500 Y 135
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8 Hourly Engine Oil Level Check
Warning: Do not check engine oil level immediately after switching off the engine. The oil circulation takes a least a few minutes to flow back into the oil sump.
Remove the dipstick and wipe with clean cloth
Place the dipstick back in as deeply as possible
Remove the dipstick and check the oil level
The oil level is between the maximum and minimum marks
Sign off on the engine oil level check
250 Hours LPG Installation Check
ATTENTION: Perform this check in a well-ventilated area. Do not park Fork-Lift over holes or depressions. LPG is heavier than the air and therefore stratifies at deepest location on the floor. Smoking and the use of flames is prohibited during these checks. Make sure there is no flame or spark near the check area. Lines may not be removed while the exhaust pipe is hot. LPG is extremely explosive.
Cleaned all hoses and their connections before the check?
Smelled gas or found cold areas while cleaning?
If you smell gas or find cold areas while cleaning, this indicates that there is a leak in your LPG installation. To find a suspected leak, sponge soapsuds on to the area to be checked.
Bubbling of the soapsuds indicating a leak?
If a leak is indicated by the bubbling of the soapsuds, have the LPG installation sealed by your Clark Dealer.
Sign off on the LPG installation check
50 Hourly Hydraulic Oil Level Check
The hydraulic oil level must be measured with the upright let down and the forks on the floor.
Remove the dipstick from the hydraulic oil tank, wipe it with a clean cloth an replace it in the tank nozzle.
Withdraw the dipstick again and ascertain the oil level.
It must be between the marks 'full' and 'add' and may not fall below the 'add' mark.
Adequately replenish hydraulic oil as necessary.
Take this opportunity to check the condition of the breather filter.
A damaged breather filter must be replaced and a contaminated one cleaned.
For this purpose, wash the breather filter in a cleaning fluid and then allow it to dry thoroughly.
Sign off on the hydraulic oil level check
2000 Hourly / 1 Yearly Hydraulic Oil Replacement
Hydraulic Oil Change
Fork-Lift parked on a level surface with upright in a vertical position and engine shut off?
Forks lowered to the ground?
Enter the amount of hydraulic oil drained (in litres)
Breather filter on the tank cap cleaned or changed?
Suction filter hoses disconnected, filter screws removed, and filter unit removed?
Screen-type filter washed, gasket replaced, and mounted on the tank?
Suction hoses reconnected and clamps tightened firmly?
Bolt on the return filter cover loosened and filter element removed?
50 Hourly Water Level in Battery Check
Warning: Only trained personnel should perform this check
Current water level in the battery
Is the water level 5mm above the plate top edges?
If the water level is below the required level, add distilled water
Did you use distilled water for top up?
Never top up with battery acid
Pole terminals checked?
Pole terminals greased with acid protection grease?
Is the battery clean and dry?
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