Clark Forklift C500 Y 110D

The lower fork carrier rollers reach their end position around 13mm from the lower edge of the inner rail

The lift chain adjustment check was performed with the nominal load to allow consideration of chain stretching

The upright was inclined slightly backwards and let down completely

The setting corrections were performed on the upper chain anchors through tightening or loosening of the anchoring nuts

Have the chains stretched by more than 3% of their original lengths?

Park the Fork-Lift on a level surface and raise it so the driving wheels are off the ground. Place blocks under the axle.

ATTENTION: Support the axle securely to avoid accidents.

Is the Fork-Lift securely supported?

Place a pan under the differential and remove the drain plug.

Is the pan correctly placed and drain plug removed?

While the differential oil is being drained, remove the driving wheels. Take the nuts off of the axle ends and remove axle ends.

Are the driving wheels and axle ends removed?

Loosen and remove the nuts on the driving wheel hubs.

Are the nuts on the driving wheel hubs removed?

Fork-Lift parked on a level surface with upright in a vertical position?

Engine shut off and forks lowered to the ground?

Enter the amount of hydraulic oil drained (in litres)

Breather filter on the tank cap cleaned or changed?

Suction filter hoses disconnected, filter screws removed, and filter unit removed?

Screen-type filter washed, gasket replaced, and mounted on the tank?

Suction hoses reconnected and clamps tightened firmly?

Bolt on the return filter cover loosened and filter element removed?

ATTENTION: This procedure requires trained personnel with PPE!

Remove the drain plug and screen from the transmission sump

Check conditions of 'O' ring, if damaged replace it

Clean the screen, the drain plug, and the sealing surfaces of the transmission fluid filter

Replace the drain plug, and tighten

Replace the screen and a new transmission filter

Add up to 17 litres of new transmission fluid via the transmission dipstick opening

Run the engine at idle for a few minutes and check for leakage from the drain plug, the screen flange or the filter

The hydraulic oil level must be measured with the upright let down and the forks on the floor.

Remove the dipstick from the hydraulic oil tank, wipe it with a clean cloth an replace it in the tank nozzle.

Withdraw the dipstick again and ascertain the oil level.

It must be between the marks 'full' and 'add' and may not fall below the 'add' mark.

Adequately replenish hydraulic oil as necessary.

Take this opportunity to check the condition of the breather filter.

A damaged breather filter must be replaced and a contaminated one cleaned.

For this purpose, wash the breather filter in a cleaning fluid and then allow it to dry thoroughly.

Sign off on the hydraulic oil level check