Clark Forklift C500 Y 110

ATTENTION: Remove the drain plug and screen from the transmission sump. Check conditions of 'O' ring, if damaged replace it. Remove old transmission filter.

Clean the screen, the drain plug, and the sealing surfaces of the transmission fluid filter. Replace the drain plug, and tighten.

Replace the screen and a new transmission filter.

Add up to 17 litres of new transmission fluid via the transmission dipstick opening.

Run the engine at idle for a few minutes and check for leakage from the drain plug, the screen flange or the filter.

Check the fluid level with the engine running and add more if necessary.

Sign off on the transmission oil replacement

ATTENTION: This procedure requires trained personnel with PPE!

Remove the drain plug and screen from the transmission sump

Check conditions of 'O' ring, if damaged replace it

Clean the screen, the drain plug, and the sealing surfaces of the transmission fluid filter

Replace the drain plug, and tighten

Replace the screen and a new transmission filter

Add up to 17 litres of new transmission fluid via the transmission dipstick opening

Run the engine at idle for a few minutes and check for leakage from the drain plug, the screen flange or the filter

The hydraulic oil level must be measured with the upright let down and the forks on the floor.

Remove the dipstick from the hydraulic oil tank, wipe it with a clean cloth an replace it in the tank nozzle.

Withdraw the dipstick again and ascertain the oil level.

It must be between the marks 'full' and 'add' and may not fall below the 'add' mark.

Adequately replenish hydraulic oil as necessary.

Take this opportunity to check the condition of the breather filter.

A damaged breather filter must be replaced and a contaminated one cleaned.

For this purpose, wash the breather filter in a cleaning fluid and then allow it to dry thoroughly.

Sign off on the hydraulic oil level check

Change Transmission Fluid Filter

Check and Adjust Lifting Chains

Remove the cap located on the left side of the floor

Remove the dipstick and wipe it with a clean cloth

Replace dipstick into the dipstick opening and remove it again, checking the fluid level

The level should reach the max. mark on the dipstick