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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Clark Forklift C15CL

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Maintenance Plans for Clark Forklift Model C15CL

Integrate maintenance plans directly into your work orders in MaintainX.

6 Monthly / 900 Hourly Forklift Maintenance

Clean or replace engine air filter (Diesel)

Replace hydraulic sump oil filter and hydraulic tank air breather

Exchange diaphragms, seals and valves in the LPG system

Check drive axle mounting and fasteners

Replace fuel filter element (GAS/LPG)

Check valve clearance and set if necessary (diesel engine)

Check that crankcase ventilation is free

Replace transmission oil GTS20-30, C40-80

Replace transmission oil filter C15-35, GTS20-30

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Initial 50 Hours Forklift Inspection

Warning: This inspection requires trained personnel with knowledge of LPG systems!

LPG system in operationally safe state?

LPG system leak check

Change the engine oil / Replace engine oil filter

Remove the filter cartridge

Grease the sealing ring on the new filter cartridge and screw in the cartridge

Remove the oil pan drain plug to drain old oil

Check for leaks after changing oil and installing new filter

Check transmission fluid

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1 Daily Forklift Inspection

Visual Inspection: Any obvious signs of damage, leaks and dirt?

LPG system: Any leaks or damage?

Gas hoses: Any damage?

Wheels and tires: Any damage or loose wheel nuts?

Tire pressure

Indicator lights: All functioning and indicating normal truck operation?

Engine cooling system: Any leaks?

Service brake: Is pedal play within 3-6 mm?

Inching function: Is pedal play within 3-6 mm?

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3 Monthly / 450 Hourly Forklift Maintenance

Check ignition timing and contacts

Renew sparking plugs (LPG)

Carry out an extraordinary check of the LPG system

Replace fuel filter element (Diesel)

Replace transmission oil filter C40-80

Replace drive axle oil - GTS20-30,C40-80

Sign off on the forklift maintenance

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Forklift Maintenance

Changing the LPG-tank

1. Close the shut-off valve of the LPG tank to be changed by turning the valve as far as possible clockwise. Let the engine run until it stops of its own accord. By doing this you will avoid the risk of liquefied gas spraying out from the hose (danger of frostbite) when you loosen the union.

2. Turn the ignition off.

3. Separate the hose from the LPG tank (left hand thread). Close the connection on the LPG-tank with the cap nut.

4. Slacken the strap holding the LPG tank and take away the empty LPG tank.

5. Replace the empty LPG tank with a full one. Check that the unions at the end of the hose and on the LPG tank are of the same type. Take care that you place the LPG tank in the correct position. The union for the hose must face downwards.

6. Secure the LPG tank strap and connect the hose.

7. Open the shut-off valve of the LPG tank slowly by turning it anticlockwise as far as it will go. Check the LPG system for tightness.

Extraordinary inspection of the LPG system

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