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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

Integrate maintenance plans directly into your work orders.

Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more

Parts

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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Clark Forklift C25L

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Maintenance Plans for Clark Forklift Model C25L

Integrate maintenance plans directly into your work orders in MaintainX.

Initial 50 Hours Forklift Inspection

Warning: This inspection requires trained personnel with knowledge of LPG systems!

LPG system in operationally safe state?

LPG system leak check

Change the engine oil / Replace engine oil filter

Filter cartridge removed?

New filter cartridge greased and installed?

Oil pan drain plug removed and old oil drained?

Leaks checked after changing oil and installing new filter?

Check transmission fluid

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1 Monthly / 50 Hourly Forklift Maintenance

Check the tightening torque of critical fastening elements

Check hydraulic oil level

Grease tilt cylinder bearings

Grease steering tie rods and steering knuckle

Oil lift chains

Cleaning, checking and lubricating the upright inside rails, rollers and side loader

Check tension of lift chains

Check the air intake system for leaks

Replace engine oil

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6 Monthly / 900 Hourly Forklift Maintenance

Clean or replace engine air filter (Diesel)

Replace hydraulic sump oil filter and hydraulic tank air breather

Exchange diaphragms, seals and valves in the LPG system

Check drive axle mounting and fasteners

Replace fuel filter element (GAS/LPG)

Check valve clearance and set if necessary (diesel engine)

Check that crankcase ventilation is free

Replace transmission oil GTS20-30, C40-80

Replace transmission oil filter C15-35, GTS20-30

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Forklift Maintenance

Changing the LPG-tank

1. Close the shut-off valve of the LPG tank to be changed by turning the valve as far as possible clockwise. Let the engine run until it stops of its own accord. By doing this you will avoid the risk of liquefied gas spraying out from the hose (danger of frostbite) when you loosen the union.

2. Turn the ignition off.

3. Separate the hose from the LPG tank (left hand thread). Close the connection on the LPG-tank with the cap nut.

4. Slacken the strap holding the LPG tank and take away the empty LPG tank.

5. Replace the empty LPG tank with a full one. Check that the unions at the end of the hose and on the LPG tank are of the same type. Take care that you place the LPG tank in the correct position. The union for the hose must face downwards.

6. Secure the LPG tank strap and connect the hose.

7. Open the shut-off valve of the LPG tank slowly by turning it anticlockwise as far as it will go. Check the LPG system for tightness.

Extraordinary inspection of the LPG system

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1 Weekly Forklift Maintenance

Warning: This maintenance check requires trained personnel with PPE!

Uprights raised to maximum height?

Hoist function fully operational?

Maintenance of the LPG system

Warning: LPG units may only be repaired and maintained by trained personnel.

LPG system checked for operational safety?

LPG system checked for leaks?