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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Clark Forklift C18CL

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Maintenance Plans for Clark Forklift Model C18CL

Integrate maintenance plans directly into your work orders in MaintainX.

1 Daily Forklift Inspection

Visual Inspection: Any obvious signs of damage, leaks and dirt?

LPG system: Any leaks or damage?

Gas hoses: Any damage?

Wheels and tires: Any damage or loose wheel nuts?

Tire pressure: Checked from a position facing the tread of the tire?

Indicator lights: All functioning and indicate normal truck operation?

Engine cooling system: Checked coolant level directly in the radiator and at the overflow canister?

Service brake: Checked pedal play and operation of the brakes?

Inching function: Checked pedal play and operation?

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1 Yearly / 2000 Hourly Forklift Maintenance

Clean or replace engine air filter (GAS/LPG)

Drain / flush radiator coolant

Replace transmission oil C15-35

Engine tune up

Check brake condition and wear

Check / lubricate steer axle wheel bearings

Replace hydraulic sump oil and hydraulic oil filter

Check injection nozzles and injection timing (diesel engine)

Sign off on the forklift maintenance

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1 Weekly Forklift Maintenance

Warning: This maintenance check requires trained personnel with PPE!

Uprights raised to maximum height?

Hoist function fully operational?

Maintenance of the LPG system

Only trained personnel may repair and maintain LPG units. Contact your CLARK dealer when maintenance or repairs need to be carried out.

LPG system checked for operational safety?

LPG system checked for leaks?

Use of open flames, smoking and use of hot objects is strictly prohibited during the check.

Sign off on the weekly forklift maintenance

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Initial 50 Hours Forklift Inspection

Warning: This inspection requires trained personnel with knowledge of LPG systems!

LPG system in operationally safe state?

LPG system leak check

Change the engine oil / Replace engine oil filter

Remove the filter cartridge

Grease the sealing ring on the new filter cartridge

Remove the oil pan drain plug to drain old oil

Check for leaks after changing oil and installing new filter

Check transmission fluid

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Forklift Maintenance

Changing the LPG-tank

1. Close the shut-off valve of the LPG tank to be changed by turning the valve as far as possible clockwise. Let the engine run until it stops of its own accord. By doing this you will avoid the risk of liquefied gas spraying out from the hose (danger of frostbite) when you loosen the union.

2. Turn the ignition off.

3. Separate the hose from the LPG tank (left hand thread). Close the connection on the LPG-tank with the cap nut.

4. Slacken the strap holding the LPG tank and take away the empty LPG tank.

5. Replace the empty LPG tank with a full one. Check that the unions at the end of the hose and on the LPG tank are of the same type. Take care that you place the LPG tank in the correct position. The union for the hose must face downwards.

6. Secure the LPG tank strap and connect the hose.

7. Open the shut-off valve of the LPG tank slowly by turning it anticlockwise as far as it will go. Check the LPG system for tightness.

Extraordinary inspection of the LPG system

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