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Clark

Clark Electric Rider Lift Trucks TMX 12

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Clark Electric Rider Lift Trucks TMX 12
Clark Electric Rider Lift Trucks TMX 12

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Manual for Clark Electric Rider Lift Trucks TMX 12

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Procedures

Procedures

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Parts

Parts

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Clark Electric Rider Lift Trucks TMX 12

Clark Electric Rider Lift Trucks TMX 12

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Maintenance Plans for Clark Electric Rider Lift Trucks Model TMX 12

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1 Daily / 8 Hourly Battery Maintenance

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Warning: Battery charging installations must be located in designated areas free of non-essential combustible materials.

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Facilities provided for flushing spilled electrolyte?

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Eye wash facility available?

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Fire protection available?

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Charging apparatus protected from damage by trucks?

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Adequate ventilation for dispersal of fumes from gassing batteries?

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When handling acid concentrates greater than 50 percent acid (above 1.400 specific gravity), an eye wash fountain must be provided.

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Conveyor, overhead hoist, or equivalent material handling equipment provided for handling batteries?

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IMPORTANT! Electric truck batteries are heavy, awkward to handle, filled with a very hazardous chemical solution, give off hydrogen and oxygen which, in certain concentrations, are explosive, and they are costly.

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2000 Hourly / 1 Yearly Lift Truck Maintenance

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Drain and replace drive axle fluid

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Check/lubricate steer axle wheel bearings

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Replace hydraulic sump fluid

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Replace hydraulic filter

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Sign off on the lift truck maintenance

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1 Daily / 8 Hourly Lift Mechanisms and Controls

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Function of the lift system and controls

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Tilt control lever returns to neutral position freely without assistance

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Adequate overhead clearance before raising the upright

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Fork carriage raises to full height smoothly

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Upright, fork carriage, and lift chains move evenly and smoothly, without binding or jerking

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Lift chains have equal tension and move smoothly without noticeable wobble

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Lift control lever springs back to the center position after releasing

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Maximum fork height is reached indicating adequate oil level in the hydraulic sump tank and no severe binding within the upright

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Upright lowers smoothly and evenly

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500 Hourly Traction and Hydraulic Cables Check

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• Check up the damage of cables and terminal at every scheduled PM (500 hrs)

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• During inspection, check the following cable condition

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- Terminal for loosing or corrosion

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- Insulation for hardening and cracking

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- Evidence of over heating

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- Worn or thin insulation

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• Do not repair cable by cutting out the damaged section and splicing.

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• Replace the entire cable of traction and pump motors should be replaced with new cables having over 194F (90C). Inquire the cable at an authorized CLARK service agency.;

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450 Hourly / 3 Monthly Lift Truck Visual Inspection

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Begin the PM routine with a visual inspection of the lift truck and its components.

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Walk around the truck and take note of any obvious damage and maintenance problems. Check for loose fasteners and fittings.

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Check to be sure all capacity, safety, and warning plates or decals are attached and legible.

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NOTICE! NAMEPLATES AND DECALS: Do not operate a lift truck with damaged or lost decals and nameplates. Replace them immediately. They contain important information.

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Inspect the truck for any sign of external leakage: transmission fluid, brake oil, electrolyte, etc.

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Check for hydraulic oil leaks and loose fittings.

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CAUTION! HYDRAULIC FLUID PRESSURE: Do not use your hands to check for hydraulic leakage. Fluid under pressure can penetrate your skin and cause serious injury.

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Be sure that the driver's overhead guard, load backrest extension, and safety devices are in place, undamaged, and attached securely.

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Then check all of the critical components that handle or carry the load.

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Parts for Clark Electric Rider Lift Trucks TMX 12

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Battery Saver and Cleaner

886398

Battery Saver and Cleaner

886398

Battery Saver and Cleaner

886398

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