Clark Electric Rider Lift Trucks GEX 32

Check the function of the lift system and controls

Pull back on the tilt control lever and hold until the upright reaches the full back tilt position

Push forward on the lever to return the upright to the vertical position

Release the lever. It should spring back to the neutral position freely without assistance

Pull back on the lift control lever and raise the fork carriage to full height

Watch the upright assembly as it rises. All movements of the upright, fork carriage, and lift chains must be even and smooth, without binding or jerking

Watch for chain wobble or looseness; the chains should have equal tension and move smoothly without noticeable wobble

Release the lever. It should spring back to the center position

If the maximum fork height is not reached, this indicates there is an inadequate (low) oil level in the hydraulic sump tank or severe binding within the upright

Warning: Do not attempt to repair a worn chain. Lift chain repairs and adjustments should be made by trained service personnel.

Inspect for corrosion, cracked plates, raised or turned pins, tight joints, wear, and worn pins or holes.

Measure the length of the chain. If a section of chain is 3% longer than a section of new chain, the chain is worn and must be discarded.

Check if all chains need to be replaced. All chains must be replaced if any link has wear of 3% or more, or if any of the damaged conditions noted above are found during inspection.

Upload a photo of the chain for documentation.

Replace all chains as a set. Do not remove factory lubrication or paint new chains. Replace anchor pins and worn or broken anchors when installing new chains. Adjust tension on new chains. Lubricate chains when they are installed on the upright.

Sign off on the lift chain maintenance.

All controls and systems are functioning correctly

Lights are functioning correctly

All safety equipment and accessories are properly mounted and working correctly

Sign off on the lift truck functional test

Warning: This inspection requires trained personnel with PPE!

Inspect the load forks for cracks, breaks, bending and wear. The fork top surfaces should be level and even with each other. The height difference between both fork tips should be no more than 1.5% of the blade length.

WARNING! If the fork blade heel is worn down by more than 10 percents, the load capacity is reduced and the fork must be replaced.

Inspect the forks for twists and bends. Put a 2\ thick metal block

If the fork blades are obviously bent or damaged, have them inspected by a trained maintenance person before operating the truck.

Inspect the fork locating pins. Be sure they are not damaged or broken and operate freely and lock correctly. Check the fork stop pins for secure condition.

Sign off on the fork inspection

Warning: This maintenance task requires trained personnel with PPE!

Enter the current hour meter reading of the lift

Select the type of lubricant used

Was the lubrication successful?

Sign off on the lift chain lubrication