Clark Electric Rider Lift Trucks GEX 20s

• Inspect the load forks for cracks, breaks, bending and wear. The fork top surfaces should be level and even with each other. The height difference between both fork tips should be no more than 1.5% of the blade length.

WARNING! If the fork blade heel is worn down by more than 10 percents, the load capacity is reduced and the fork must be replaced.

• Inspect the forks for twists and bends. Put a 2" thick metal block, at least 4" wide by 24" long, on the blade of the fork with the 4" surface against the blade. Put a 24" carpenter's square on the top of the block and against the shank. Check the fork 20" above the blade to make sure it is not bent more than 0.6" (14.5 mm) maximum.

• If the fork blades are obviously bent or damaged, have them inspected by a trained maintenance person before operating the truck.

• Inspect the fork locating pins. Be sure they are not damaged or broken and operate freely and lock correctly. Check the fork stop pins for secure condition.;

NOTICE! The steering system, steer axle, and steering linkage on your truck should be inspected periodically for abnormal looseness and damage, leaking seals, etc. Also, be alert for any changes in steering action. Hard steering, excessive free play (looseness), or unusual sound when turning or maneuvering indicates a need for inspection or servicing.

Check the steering system by moving the steering handwheel in a full right turn and then in a full left turn.

Return the handwheel (steer wheels) to the straight ahead position.

The steering system components should operate smoothly when the steering wheel is turned.

IMPORTANT! Never operate a truck with a malfunctioning steering system.

Sign off on the steering system check

• Check up the damage of cables and terminal at every scheduled PM (500 hrs)

• During inspection, check the following cable condition

- Terminal for loosing or corrosion

- Insulation for hardening and cracking

• Do not repair cable by cutting out the damaged section and splicing.

• Replace the entire cable of traction and pump motors should be replaced with new cables having over 194F (90C). Inquire the cable at an authorized CLARK service agency.;

• Lift chain lubrication is an important part of your maintenance program.

• The lift chains operate under heavy loadings and function more safely and have longer life if they are regularly and correctly lubricated.

• CLARK chain lubricant is recommended it is easily sprayed on and provides superior lubrication.

• Heavy motor oil may also be used as a lubricant and corrosion inhibitor.;

Warning: Check tire pressure from a position facing the tread of the tire, not from the side. Use a long-handled gauge to keep your body away from the side. If tires are low, do not operate and do not add air. Check with a mechanic. The tire may require removal and repair. Incorrect (low) tire pressure can reduce the stability of your lift truck. Do not operate truck with low tire pressure. Proper cold inflation is 100 psi.

Condition of the drive and steer wheels and tires

Objects embedded in the tire removed

Tires inspected for excessive wear and breaks or 'chunking out' and bond failure between the tire and the rim

All wheel lug nuts or bolts checked for looseness or missing

Missing bolts replaced and loose bolts tightened to the correct torque before operating truck

Sign off on the wheels and tires check