Clark Electric Rider Lift Trucks GEX 18

Warning: This check requires trained personnel with PPE!

Is the truck parked on a level surface?

Is the upright in a vertical position?

Is the fork carriage fully lowered?

Enter the hydraulic sump tank fluid level

Is the fluid level above the LOW mark on the dipstick?

Is the hydraulic fluid clear and free of contamination?

Sign off on the hydraulic fluid check

Warning: Do not attempt to repair a worn chain. Lift chain repairs and adjustments should be made by trained service personnel.

Inspect and lubricate the lift chains every PM (50-250 hours). When operating in corrosive environments, inspect the chains every 50 hours.

Check for corrosion, cracked plates, raised or turned pins, tight joints, wear, and worn pins or holes.

Measure a segment of chain that moves over a sheave. Enter the length of the chain.

Do not repair chains by cutting out the worn section and joining in a new piece. If part of a chain is worn, replace all the chains on a truck.

Check if any link has wear of 3% or more.

All chains must be replaced if any link has wear of 3% or more, or if any of the damaged conditions noted above are found during inspection.

Replace all chains as a set. Do not remove factory lubrication or paint new chains. Replace anchor pins and worn or broken anchors when installing new chains. Adjust tension on new chains. Lubricate chains when they are installed on the upright.

Sign off on the lift chain maintenance

Check truck visually and inspect components

Test drive truck/check functional performance

Check torque on critical fasteners

Clean/check battery terminals, electrolyte level

Check battery cables/truck receptacle

Always maintain a lift truck in a clean condition. Do not allow dirt, dust, lint, or other contaminants to accumulate on the truck.

Is the truck free from leaking oil and grease?

Are the controls and floorboards clean, dry, and safe?

The environment in which a lift truck operates determines how often and to what extent cleaning is necessary.

Is the truck operating in a high level of dirt, dust, or lint environment?

IMPORTANT! Do not steam, Pressure wash, or use liquid spray cleaner on Electronic control panel.

Is the lift truck air cleaned at every PM interval?

Use an air hose with special adapter or extension having a control valve and nozzle to direct the air properly.

Enter the air pressure used for cleaning

Battery service and maintenance record

Pilot cell specific gravity before charging

Pilot cell temperature before charging

Pilot cell specific gravity after charging

Pilot cell temperature after charging

Change the location of the pilot cell occasionally to distribute any electrolyte loss over the battery.

Complete battery specific gravity reading

Complete battery temperature reading