Bobcat Track Loader T595

WARNING! AVOID INJURY OR DEATH. Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

If either of the above is true, proceed with the following steps

Air vent plug on the fuel filter assembly opened three full turns

Hand pump squeezed until fuel flows from the air vent plug with no air bubbles

WARNING! AVOID INJURY OR DEATH. Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire.

Sign off on the fuel system air maintenance

Warning: This procedure requires trained personnel with PPE!

Check hydraulic tubes, hoses and fittings for damage and leakage

Never use open flame or bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps

Tighten or replace any parts that show leakage

Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents

Note: Stop the engine and let it cool before adding fuel. No smoking! Do not refuel a machine near open flames or sparks. Fill the fuel tank outdoors

Ultra Low Sulfur Diesel (ULSD) poses a greater static ignition hazard than earlier diesel formulations with higher Sulfur content. Avoid death or serious injury from fire or explosion. Consult with your fuel or fuel system supplier to ensure the delivery system is in compliance with fueling standards for proper grounding and bonding practices

Sign off on the hydraulic system check

1. Stop the engine and open the rear door

2. Lift and pull the rear grille backward to remove from the loader [Figure 197]

3. Align the edge of the rear grille under the shield (Item 1), insert the tabs into the slots (Right Side Shown.) (Inset) [Figure 198], and lower

Stop the engine, open the rear door, and remove the rear grille.

Clean the top of the filter housing

Loosen the bolts and rotate the filter cap counterclockwise until the cap clears the bolts

Slowly pry the filter cap off the housing by hand

Lubricate the O-ring on new filter with clean oil

Install new filter ensuring that filter is fully seated in the housing

Remove the filter cap O-rings and discard

Install new filter cap O-rings and lubricate with clean oil

- Check the condition of seat belt before starting the loader

- Clean or replace seat belt retractors as needed

- Check the seat bar and control interlocks for correct operation

- Clean dirt and debris from moving parts

1. Sit in the seat and fasten the seat belt. Engage the parking brake. Pull the seat bar all the way down. Start the engine. Press the PRESS TO OPERATE LOADER button

2. Operate the hydraulic controls to check that the lift and tilt functions operate correctly. Raise the lift arms until the attachment is approximately 600 mm (2 ft) off the ground

3. Raise the seat bar. Move the hydraulic controls. Pedals and handles (if equipped) must be firmly locked in the NEUTRAL position (except joysticks). There must be no motion of the lift arms or tilt (attachment) when the controls are moved

4. Lower the seat bar, press the PRESS TO OPERATE LOADER button, and lower the lift arms. Operate the lift control. While the lift arms are going up, raise the seat bar. The lift arms must stop

5. Lower the seat bar, press the PRESS TO OPERATE LOADER button, lower the lift arms, and put the attachment flat on the ground. Stop the engine. Raise the seat bar. Operate the foot pedals and handles (if equipped) to be sure they are firmly locked in the NEUTRAL position (except joysticks)