The Atlas Copco Stationary Air Compressor GR160 is a robust and efficient air compressor designed for industrial applications. Known for its reliability and performance, this model ensures optimal air supply while minimizing energy consumption, making it an ideal choice for various manufacturing processes.

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MAINTENANCE RESOURCES

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Atlas Copco Stationary Air Compressor GR160

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Maintenance Plans for Atlas Copco Stationary Air Compressor Model GR160

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4000 Hourly Motor Bearing Greasing

Stop the compressor before greasing

The bearings must be regreased

Recommended grease: Esso Unirex N3

Quantity: 70 g per bearing for ABB motors type M2CA 280-4

90 g per bearing for ABB motors type M2CA 315-4

40 g per bearing for Siemens motors type 1LA6 280/315-4

20 g per bearing for Siemens motors type 1LA8 315/317-4

The bearings of the motors must be replaced after every 24000 Operating Hours;

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4000 Hourly / 1 Yearly Stationary Air Compressor Maintenance

LED/Display test performed?

All flexibles inspected?

Compressor inspected by an Atlas Copco Service representative?

Operation of sensors, electrical interlockings and components tested by an electrician?

If an OSD separator is provided:

Filter below separator vessel replaced every 6000 hours / 1 Year?

Sign off on the compressor maintenance

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2000 Hourly / 1 Yearly HD Roto-Inject Fluid Oil Change

Run the compressor until warm

Stop the compressor and switch off the voltage

Depressurize by unscrewing plug only one turn to permit any pressure in the system to escape

Loosen vent plugs on top of the coolers (GR)

Drain the oil by removing the drain plugs

Tighten the plugs after draining

Remove filler plug

Fill the air receiver with oil until the level reaches the filler opening

Reinstall and tighten plug

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4000 Hourly / 1 Yearly Air Filter Change

Compressor stopped and voltage switched off

Filters removed

New filters fitted

Air filter service warning reset in submenu <<Service>> using key <<Reset>>

Sign off on the air filter change

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1 Daily Display Check

Warning: Before carrying out any maintenance, repair or adjustment, stop the compressor, press emergency stop button and switch off the voltage. Close the air outlet valve and open the manual condensate drain valve(s)

Check the display for readings and messages

Check if alarm LED (3) is alight or blinks

Check if the display shows a service message

Check if the relevant timer is reset

Check the actual compressor condition including the temperatures and pressures, the status of controlling the compressor (automatic or manual, local or remote) and the status of the compressor start/stop timer (active or not active)

Check that condensate is discharged during loading every 1 Day

Sign off on the daily display check

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