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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Atlas Copco Stationary Air Compressor GR132W

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Maintenance Plans for Atlas Copco Stationary Air Compressor Model GR132W

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3 Monthly Stationary Air Compressor Maintenance

Operate the safety valve by unscrewing the cap one or two turns and retightening it

Remove, dismantle and clean float valve of condensate trap(s)

Clean compressor

Check for possible leaks

Sign off on the compressor maintenance

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4000 Hourly Motor Bearing Greasing

Stop the compressor before greasing

The bearings must be regreased

Recommended grease: Esso Unirex N3

Quantity: 70 g per bearing for ABB motors type M2CA 280-4

90 g per bearing for ABB motors type M2CA 315-4

40 g per bearing for Siemens motors type 1LA6 280/315-4

20 g per bearing for Siemens motors type 1LA8 315/317-4

The bearings of the motors must be replaced after every 24000 Operating Hours;

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4000 Hourly / 1 Yearly Stationary Air Compressor Maintenance

LED/Display test performed?

All flexibles inspected?

Compressor inspected by an Atlas Copco Service representative?

Operation of sensors, electrical interlockings and components tested by an electrician?

If an OSD separator is provided:

Replace filter below separator vessel every 6000 hours / 1 Year?

Sign off on the compressor maintenance

Run this procedure

1 Daily Display Check

Warning: Before carrying out any maintenance, repair or adjustment, stop the compressor, press emergency stop button and switch off the voltage. Close the air outlet valve and open the manual condensate drain valve(s)

Check the display for readings and messages

Check if alarm LED (3) is alight or blinks

Check if the display shows a service message

Check if the component needs to be replaced, oil changed or drive motor greased

Check if the relevant timer needs to be reset

Check the actual compressor condition including the temperatures and pressures, the status of controlling the compressor (automatic or manual, local or remote) and the status of the compressor start/stop timer (active or not active)

Check that condensate is discharged during loading every 1 Day

Sign off on the daily display check

Run this procedure

500 Hourly / 3 Monthly Cooler Cleaning

Warning: Ensure the compressor is stopped and voltage is switched off before starting the procedure.

Unscrew bolts and rotate the fans away from the cooler block.

Blow air from the compressor elements compartment through the coolers towards the drive motor compartment.

Remove any dirt.

Reposition and fix the fans.

Ensure that the fans rotate freely.

NOTE! If it should be necessary to wash the coolers with a cleansing agent, consult Atlas Copco.

Remove air filters and inspect.