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Alfa Laval

Alfa Laval Plate Heat Exchanger M6-MBase

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Alfa Laval Plate Heat Exchanger M6-MBase
Alfa Laval Plate Heat Exchanger M6-MBase

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Alfa Laval Plate Heat Exchanger M6-MBase

Alfa Laval Plate Heat Exchanger M6-MBase

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Maintenance Plans for Alfa Laval Plate Heat Exchanger Model M6-MBase

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Non-Product Side Cleaning

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Preparation

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Ensure the heat exchanger is turned off and cooled down

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Gather cleaning materials: soft brush, 10% nitric acid, and water

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Cleaning Process

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Open the heat exchanger

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Clean the plates with a soft brush and 10% nitric acid

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Rinse the plates thoroughly with water

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Safety Precautions

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Ensure the following acids are NOT used

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Gasket Change

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Open the plate heat exchanger

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Shut down the heat exchanger

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Close the valves and isolate the heat exchanger from the system

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Has the heat exchanger cooled down to about 40 °C (100 °F)?

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Drain the plate heat exchanger

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Remove the protective sheets, if any

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Dismantle pipes from the pressure plate and connection plates

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Inspect and clean the sliding surfaces of the carrying bar

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Mark the plate assembly with a diagonal line

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Pressure Testing

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Preparation

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Ensure all plates and gaskets are properly installed

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Verify that the media side to be tested is closed

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Ensure the other media side is open to the atmosphere

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Pressure Testing

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Enter the operating pressure of the unit

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Is the operating pressure within the design pressure limit as stated on the name plate?

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Perform pressure test on the closed media side

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Did the pressure test confirm internal and external tightness?

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1 Weekly Plate Heat Exchanger Cleaning

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Coolers Cleaning

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Rinsing for 5 minutes

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Acid cleaning for 15 minutes

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Rinsing for 5 minutes

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Lye cleaning for 20 minutes

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Rinsing for 10 minutes

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Stop process

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Sterilisation

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High Content of Insoluble Components Cleaning

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Plate Heat Exchanger Cleaning

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Preparation of Cleaning Solutions

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Dissolve 1 kg of NaOH in 100 litres of water for lye solution

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Mix 2.2 litres of 33% NaOH solution in 100 litres of water for lye solution

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Mix 0.7 litres of 53% HNO3 in 100 litres of water for acid solution

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Safety Precautions

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Wear protective goggles

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Wear rubber gloves

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Ensure no water with more than 300 ppm Cl ions is used for cleaning solutions

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Cleaning Process

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