

The ABB Robot Arm IRB 1200-5/0.9 is a versatile industrial robot designed for precision tasks in manufacturing and automation. Known for its compact design and high performance, this model excels in applications requiring speed and accuracy, making it an ideal choice for various production environments.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

ABB Robot Arm IRB 1200-5/0.9
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
1 Yearly Signal Lamp Inspection
1. Inspect that signal lamp is lit when motors are put in operation ("MOTORS ON").
2. Turn off all:
• electric power supply
• hydraulic pressure supply
• air pressure supply
to the robot, before entering the robot working area.
3. If the lamp is not lit, trace the fault by:
• inspecting whether the signal lamp is broken. If so, replace it.
• inspecting cable connections.
1 Yearly Labels Inspection
Warning: Turn off all electric power supply, hydraulic pressure supply, air pressure supply to the robot, before entering the robot working area.
All power supplies turned off?
Upload a photo of the labels
Labels inspected?
Any missing or damaged labels?
Number of labels replaced
Sign off on the labels inspection
Battery Pack Replacement
Preparations before removing the battery pack
1. Move the robot to its zero position.
2. Turn off all:
• electric power supply
• hydraulic pressure supply
• air pressure supply
to the robot, before entering the robot working area.
Removing the battery pack
1. DANGER: Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off.
Mechanical Stops Inspection
Warning: Turn off all power supplies before entering the robot working area
Confirm all power supplies are turned off
Mechanical stops inspection
Replace if the mechanical stop is
Note: The expected life of gearboxes can be reduced as a result of collisions with the mechanical stop.
Sign off on the mechanical stops inspection
Robot Cabling Inspection
1. Turn off all:
• electric power supply to the robot
• hydraulic pressure supply to the robot
• air pressure supply to the robot
Before entering the robot working area.
2. Visually inspect:
• the control cabling between the robot and control cabinet
Look for abrasions, cuts or crush damages.
3. Replace the cabling if wear or damage is detected.;
Access the parts list for your equipment in MaintainX.
Manipulator Cable Harness Without Ethernet
3HAC051416-001
Housing
3HAC059680-001
Manipulator Cable Harness With Ethernet
3HAC084083-001
R1.CP/CS Connector Set
3HAC037038-001
R3.CP/CS Connector Set
3HAC037070-001
Manipulator Cable Harness Without Ethernet
3HAC051416-001
Housing
3HAC059680-001
Manipulator Cable Harness With Ethernet
3HAC084083-001
R1.CP/CS Connector Set
3HAC037038-001
R3.CP/CS Connector Set
3HAC037070-001
Manipulator Cable Harness Without Ethernet
3HAC051416-001
Housing
3HAC059680-001
Manipulator Cable Harness With Ethernet
3HAC084083-001
R1.CP/CS Connector Set
3HAC037038-001
R3.CP/CS Connector Set
3HAC037070-001
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