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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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ABB Enclosed Variable Speed/Frequency Drive ACS880-07-0156A-5

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Maintenance Plans for ABB Enclosed Variable Speed/Frequency Drive Model ACS880-07-0156A-5

Integrate maintenance plans directly into your work orders in MaintainX.

6 Yearly ZCU-14 Control Unit Battery Replacement

Warning: For trained personnel only. Follow safety instructions of the drive.

Drive stopped and electrical safety precautions followed

M4×8 (T20) screws at the ends of the control unit removed

XD2D terminal block removed to see the battery

Edge of the control unit cover on the side with the I/O terminal blocks carefully lifted

Battery pulled out of the battery holder

New CR2032 battery inserted into the battery holder

Control unit cover closed

M4×8 (T20) screws tightened

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ZCU-12 Memory Unit Replacement

Warning: Do not remove or insert the memory unit when the control unit is powered.

Drive stopped and electrical safety precautions followed

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Clip at the side of the memory pulled up

Memory unit removed

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Memory unit installed in reverse order

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Sign off on the memory unit replacement

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9 Yearly Drive Module Main Fan Replacement

WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.

Drive stopped and electrical safety precautions followed

Drive module slid forward

Mounting screws of the fan mounting plate undone

Fan mounting plate pulled down from the side edge

Power supply wires unplugged

Fan mounting plate lifted off

Fan removed from the mounting plate

New fan installed in reverse order

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9 Yearly Auxiliary Cooling Main Fan Replacement

Drive stopped and electrical safety precautions followed

Power supply wires unplugged from the control unit terminal X208:FAN2

Fan lifted up

New fan installed with arrow pointing up

Counter reset in group 5 in the primary control program

Sign off on the fan replacement

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Drive Module Replacement

WARNING! Make sure that the cabinet is secured to the floor. If not, the cabinet can topple over when the heavy drive module is slid forward in front of the cabinet. This can cause injury or death, and damage to the equipment.

Stop the drive and do the steps in section Electrical safety precautions before you start the work.

For drives with options +L505 and +L506: Remove the shroud.

For drives with options +L505 and +L506: Remove the Pt100 and thermistor relay mounting plate by loosening the two mounting screws and lifting the mounting plate up.

Remove the drive module main fan.

Undo the screws on the right-hand side of the swing-out frame.

Undo the hinge screw at the top and bottom of the swing-out frame to enable the frame to open aside far enough.

Unplug the control wire terminals at the right-hand side of the cabinet.

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