

The ABB Controller IRC5 Compact is a highly efficient industrial automation controller designed for precision and reliability. This advanced model streamlines operations in various applications, ensuring optimal performance and ease of integration within existing systems. Enhance your automation capabilities with the IRC5 Compact from ABB.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

ABB Controller IRC5 Compact
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
FlexPedant Cleaning
Warning: Use ESD Protection
Screen locked?
Safe to clean the FlexPendant when the Lock screen appears
Cleaned the touch screen and hardware buttons using a soft cloth and water or a mild cleaning agent?
Screen unlocked by tapping the buttons?
Use cleaning equipment as specified above. Any other cleaning equipment may shorten the life time of the touch screen.
All protective covers are fitted to the device before cleaning?
No foreign objects or liquids can penetrate into the device?
No covers removed before cleaning the FlexPendant?
1 Year Three-position Enabling Device Function Test
Start the robot system and turn the mode switch to manual mode.
Press the three-position enabling device to the middle position and then hold the enabling device in this position. Check if the event message 10011 Motors ON state appears in the event log.
While still holding the three-position enabling device pressed, press the enabling device harder to the enable the device's third position. Check if the event message 10012 Safety guard stop state appears in the event log.
If any of the tests failed, describe the root cause.
Sign off on the function test
1 Year Reduced Speed Control Function Test
Start the robot system and change the operating mode to manual.
Create a test program where the robot moves along a known distance with a programmed speed higher than 250 mm/s. The distance and speed must be adapted to the current installation and robot model.
Start the program in manual mode and measure the time it takes for the robot to travel the distance.
Did the speed of the robot not exceed 250 mm/s?
If the test failed, describe the root cause of the failure.
TIP! To get accurate results, use sensors or I/O signals to measure the time.
Sign off on the test results
1 Year Emergency Stop Function Test
Visual inspection of the emergency stop button for physical damage
Start the robot system
Press the emergency stop button and check if the event message 10013 Emergency stop state appears in the event log
If the test failed, describe the issue
Release the emergency stop button and press the motors on button to reset the emergency stop state
Sign off on the emergency stop function test
1 Year Controller Inspection
DANGER! Before doing any work inside the cabinet, disconnect the mains power.
WARNING! The unit is sensitive to ESD. Inspect connectors and cabling to make sure they are securely fastened and cabling not damaged.
Inspect the system fans and ventilation holes on the surface of the cabinet to make sure they are clean.
After cleaning, temporarily turn the power supply to the controller on. Inspect the fans to make sure they function correctly. Turn the power supply back off.
Sign off on the controller inspection
Access the parts list for your equipment in MaintainX.
WiFi Connected Services Box
ЗНАС058038-001
Connected Services Box
3HAC049807-001
Multipole Con.
3HAC051190-00
Line Filter
ЗНАС037698-001
Brake Resistor Bleeder Asm
3HAC051187-001
WiFi Connected Services Box
ЗНАС058038-001
Connected Services Box
3HAC049807-001
Multipole Con.
3HAC051190-00
Line Filter
ЗНАС037698-001
Brake Resistor Bleeder Asm
3HAC051187-001
WiFi Connected Services Box
ЗНАС058038-001
Connected Services Box
3HAC049807-001
Multipole Con.
3HAC051190-00
Line Filter
ЗНАС037698-001
Brake Resistor Bleeder Asm
3HAC051187-001
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Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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