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ABB

ABB Controller IRC5

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ABB Controller IRC5
ABB Controller IRC5

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PDF MANUAL

Manual for ABB Controller IRC5

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

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ABB Controller IRC5

ABB Controller IRC5

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Maintenance Plans for ABB Controller Model IRC5

Integrate maintenance plans directly into your work orders in MaintainX.

Function Test of Limit Switch

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Start the robot system

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Robot system started successfully

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Jog the axis under test to the limit switch activation position

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Axis jogged to the limit switch activation position successfully

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Press the limit switch override push button and jog the robot out of the limit switch activation position

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Robot jogged out of the limit switch activation position successfully

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Sign off on the function test of limit switch

Run this procedureArrow right

1 Yearly Complete Controller Modules Inspection

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Switch off all electric power supplies with the power switch!

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Before handling, make sure you are grounded through a special ESD wrist bracelet or similar. Many components inside the module are sensitive to ESD (ElectroStatic Discharge)and can be destroyed if exposed to discharge.

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Inspect all sealing joints and cable glands to make sure they are airtight in order to prevent dust and dirt from penetrating into the controller cabinet.

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Inspect connectors and cabling to make sure they are securely fastened and cabling not damaged.

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Inspect the heat exchanger and the fan on the controller to make sure it is clean.

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Inspect the drive system fans and air channels in the controller to make sure they are clean.

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After cleaning: Temporarily turn the power supply to the modules on.

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Inspect all fans to make sure they function correctly.

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Turn the power supply back off.

Run this procedureArrow right

2 Yearly Moist Dust Filter Replacement

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Step 1: Pull the moist dust filter magazine upwards.

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Step 2: Pull the moist dust filter magazine in the arrow direction and remove it.

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Step 3: Remove the old moist dust filter by releasing the lock shackle and lifting it.

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Upload a photo of the removed filter

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Sign off on the filter replacement

Run this procedureArrow right

Function Test of 3-position Mode Switch

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Start the robot system

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Switch the mode switch to auto mode and run the robot

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Switch the mode switch to manual full speed mode and run the program

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Switch the mode switch to manual mode

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Sign off on the function test

Run this procedureArrow right

Function Test of 2-position Mode Switch

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Start the robot system

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Switch the mode

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Run the robot in auto mode

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Switch the mode

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Sign off on the function test

Run this procedureArrow right

Parts for ABB Controller IRC5

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Main Drive Unit

3HAC035301-001

Main Drive Unit

3HAC029818-001

Additional Rectifier Unit

3HAC035381-001

Additional Drive Unit

3HAC030923-001

Panel Board Unit

3HAC024488-001

Main Drive Unit

3HAC035301-001

Main Drive Unit

3HAC029818-001

Additional Rectifier Unit

3HAC035381-001

Additional Drive Unit

3HAC030923-001

Panel Board Unit

3HAC024488-001

Main Drive Unit

3HAC035301-001

Main Drive Unit

3HAC029818-001

Additional Rectifier Unit

3HAC035381-001

Additional Drive Unit

3HAC030923-001

Panel Board Unit

3HAC024488-001

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