The ABB Control Cabinet IRC5P is a robust industrial control solution designed for automation applications. This model ensures reliable performance and efficient management of complex systems, making it ideal for various manufacturing environments. With advanced features and a focus on durability, the IRC5P enhances operational efficiency and safety.

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Manual for ABB Control Cabinet IRC5P

MAINTENANCE RESOURCES

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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ABB Control Cabinet IRC5P

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Maintenance Plans for ABB Control Cabinet Model IRC5P

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Drive System 09 Replacement

WARNING! No repair work must be performed on the robot before the safety regulations have been read and understood.

CAUTION! The unit is sensitive to ESD.

Turn the electrical disconnect switch ‘off’ and lock switch in ‘off’ position.

WARNING! Make sure that the mains switch is ‘off’ and locked in ‘off’ position before continuing. Also make sure that possible other connected systems are ‘off’.

Open controller front door and locate the unit to be replaced.

Remove connectors from the unit that shall be removed.

Unscrew attachment screws for drive unit or rectifier.

Remove unit.

WARNING! Drive units and rectifier (depending on robot type) may contain residual power. These units must only be opened by qualified personnel.

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50000 Hourly Door Fan Unit Replacement

The Door Fan Unit is used for internal circulation in the controller. The unit is located at the lower end of the controller front door as shown below.

WARNING! No repair work must be performed on the robot before the safety regulations have been read and understood.

Removal

1. Turn the electrical disconnect switch ‘off’ and lock switch in ‘off’ position.

WARNING! Make sure that the mains switch is ‘off’ and locked in ‘off’ position before continuing. Also make sure that possible other connected systems are ‘off’.

2. Open controller front door and locate the fan unit.

3. Cut cable strap securing cable to fan unit.

4. Disconnect connector.

5. Loosen upper and lower attachment screws a little.

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I/O Units Replacement

WARNING! No repair work must be performed on the robot before the safety regulations have been read and understood.

CAUTION! The unit is sensitive to ESD.

Turn the electrical disconnect switch ‘off’ and lock switch in ‘off’ position.

WARNING! Make sure that the mains switch is ‘off’ and locked in ‘off’ position before continuing. Also make sure that possible other connected systems are ‘off’.

Open controller front door and locate the I/O unit to be replaced.

Disconnect all connectors from the unit. Note location of connectors to simplify re-connection.

To remove I/O unit type 1, simply lift the unit up and out.

To remove I/O unit type 2, lift the spring loaded locking device with a screwdriver until the upper claw (72/4), that holds the unit to the rail, is released.

With the upper claw released, tip the unit away from the mounting rail and remove it.

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7000 Hourly Measuring System Battery Replacement

Warning: No repair work must be performed on the robot before the safety regulations have been read and understood.

Caution: The unit is sensitive to ESD.

Note: The battery may also be replaced in ‘power on’ mode. It is then not necessary to perform any calibration. Necessary safety precautions must be observed.

Turn the electrical disconnect switch ‘off’ and lock switch in ‘off’ position.

Warning: Make sure that the mains switch is ‘off’ and locked in ‘off’ position before continuing. Also make sure that possible other connected systems are ‘off’.

Open controller front door and locate the battery on the manipulator interface board.

Disconnect the battery connector.

If a strap is used to secure the battery, remove strap.

Lift the old battery out of the battery holder.

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Fieldbus Adapter Replacement

WARNING! No repair work must be performed on the robot before the safety regulations have been read and understood.

CAUTION! The unit is sensitive to ESD.

Turn the electrical disconnect switch ‘off’ and lock switch in ‘off’ position.

WARNING! Make sure that the mains switch is ‘off’ and locked in ‘off’ position before continuing. Also make sure that possible other connected systems are ‘off’.

Remove the Computer Unit assembly.

Remove cover attachment screws, disconnect fan unit connector and remove cover.

Identify the fieldbus adapter to be replaced.

Disconnect the cable from the fieldbus adapter.

Loosen the 2 e.a. attachment screws from the fieldbus adapter to release the fastening mechanism.

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