The ABB Controller IRC5 is a highly advanced industrial automation controller designed for precision and reliability in robotic applications. Known for its robust performance and flexibility, the IRC5 enhances operational efficiency and supports complex programming needs, making it an essential asset for modern manufacturing environments.

Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant

PDF MANUAL

Manual for ABB Controller IRC5

MAINTENANCE RESOURCES

Complete asset maintenance, one click away

Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.

Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

Integrate maintenance plans directly into your work orders.

Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more

Parts

Access the parts list for your equipment in MaintainX.

Drive Motor
B2 Rollers
Tensioning System
+ 40 more

ABB Controller IRC5

Create an account to install this asset package.

Maintenance Plans for ABB Controller Model IRC5

Integrate maintenance plans directly into your work orders in MaintainX.

2 Yearly Moist Dust Filter Replacement

Step 1: Pull the moist dust filter magazine upwards.

Step 2: Pull the moist dust filter magazine in the arrow direction and remove it.

Step 3: Remove the old moist dust filter by releasing the lock shackle and lifting it.

Upload a photo of the removed filter

Sign off on the filter replacement

Run this procedure

1 Yearly Controller Cabinet Cleaning

Cabinet interior cleaned with a vacuum cleaner

Heat exchanger on the rear of the controller cleaned

Drive module fans removed

Fans cleaned with compressed air

Air channels cleaned with compressed air

Drive unit heat sinks cleaned with compressed air

Special considerations when cleaning the controller:

ESD protection used

Specified cleaning equipment used

Run this procedure

Cleaning Moist Dust Filter

Remove the moist dust filter

Number of times the filter was cleaned

Choose the method used to dry the filter

Refit the moist dust filter

Run this procedure

Function Test of Motor Contactors K42 and K43

Robot system started and mode switch turned to manual mode

Three-position enabling device pressed to the middle position and held in this position

Three-position enabling device released

Run this procedure

1 Yearly Complete Controller Modules Inspection

Switch off all electric power supplies with the power switch!

Before handling, make sure you are grounded through a special ESD wrist bracelet or similar. Many components inside the module are sensitive to ESD (ElectroStatic Discharge)and can be destroyed if exposed to discharge.

Inspect all sealing joints and cable glands to make sure they are airtight in order to prevent dust and dirt from penetrating into the controller cabinet.

Inspect connectors and cabling to make sure they are securely fastened and cabling not damaged.

Inspect the heat exchanger and the fan on the controller to make sure it is clean.

Inspect the drive system fans and air channels in the controller to make sure they are clean.

After cleaning: Temporarily turn the power supply to the modules on.

Inspect all fans to make sure they function correctly.

Turn the power supply back off.

Run this procedure