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Twin Disc

Twin Disc Marine Transmission MGX-5114A

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Twin Disc Marine Transmission MGX-5114A
Twin Disc Marine Transmission MGX-5114A

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Twin Disc Marine Transmission MGX-5114A

Twin Disc Marine Transmission MGX-5114A

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Maintenance Plans for Twin Disc Marine Transmission Model MGX-5114A

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10 Hourly / 1 Daily Oil Level Check

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Oil Level Check

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Engine running at low idle and marine transmission in neutral?

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Enter the transmission oil temperature

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Startup

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Transmission control in NEUTRAL?

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Enter the transmission oil pressure

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Pressure registered within 15 seconds?

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Check the oil level

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Transmission filled to LOW mark on the dipstick?

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Initial 8 Hours Rebuilt Transmission Filter and Oil Change

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Warning: This procedure requires trained personnel with PPE!

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Suction screen and filter element checked after eight hours of operation?

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Upload a photo of the suction screen and filter element

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Select the type of material found on the suction screen and filter element

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Condition of the filter

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If the filter is dirty, change the element and operate for another eight hours. Check the filter again.

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Filter clean after repeated cycles?

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Change the oil and filter after 1000 hours of service, or more often if conditions warrant.

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Situations involving debris in the hydraulic system will require that heat exchangers and all connecting lines and hoses be thoroughly cleaned.

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2000 Hourly / 6 Monthly Flexible Input Coupling Inspection

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G. Flexible Input Coupling

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Do not obstruct the flywheel housing vents, which will prevent the free flow of air for cooling the coupling.

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Operating air temperatures above -6°C (22°F) and below 82°C (180°F) must be maintained.

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Enter the current operating air temperature

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Is the air temperature within the operating range?

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If possible, visually inspect the coupling after the first 100 hours of operation, and every 2000 hours thereafter, or every six months, whichever comes first.

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Enter the hours of operation since the last inspection

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Is the coupling visually inspected?

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Torsional vibration, misalignment, degradation by contaminants (oil), heat, ultraviolet radiation, and excessive system torque can cause cracks or other signs of distress to appear on the surface of the rubber.

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Initial 100 Hours Flexible Input Coupling Inspection

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Warning: Do not obstruct the flywheel housing vents

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Operating air temperatures within range (-6°C to 82°C)?

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Enter the current hours of operation

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Visual inspection of the coupling after the first 100 hours of operation?

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Any signs of torsional vibration, misalignment, degradation by contaminants (oil), heat, ultraviolet radiation, and excessive system torque?

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Any cracks or other signs of distress on the surface of the rubber?

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Any accumulation of residue at the vents?

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If any accumulation of residue is found, describe the possible cause

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Sign off on the inspection

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Oil Capacity Check

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Warning: This procedure requires trained personnel with PPE!

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Transmission control in NEUTRAL

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Transmission oil pressure

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If no pressure is indicated, stop the engine and determine the cause.

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Oil level at LOW mark on the dipstick

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Run the engine at idle until oil temperature reaches operating range.

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Oil level at FULL mark on the gauge

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Allow the oil to cool to ambient temperature (perhaps overnight).

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Oil level while cold at low idle engine speed with the engine in neutral

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