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Sullair

Sullair Compressor 12B-60 24KT

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Sullair Compressor 12B-60 24KT
Sullair Compressor 12B-60 24KT

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Sullair Compressor 12B-60 24KT

Sullair Compressor 12B-60 24KT

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Maintenance Plans for Sullair Compressor Model 12B-60 24KT

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6 Monthly / 1000 Hourly Filter Maintenance

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Filter Maintenance Instructions

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Replace your fluid filter element and the gasket under any of the following conditions, whichever occurs first:

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Filter Replacement Conditions

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Was the filter replaced successfully?

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Sign off on the filter maintenance

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Initial 50 Hours Compressor Maintenance

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Warning: Ensure the compressor is turned off and cooled down before performing any maintenance tasks.

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Clean the return line strainer.

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Clean the return line orifice.

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Clean the compressor unit gear housing.

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Clean the bearing and shaft seal orifices (care must be taken not to damage shaft seal).

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Sign off on the maintenance tasks.

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Compressor Maintenance

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PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES

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FLUID FILTER ELEMENT REPLACEMENT

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1. Using a strap wrench, remove the old element and gasket.

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2. Clean gasket seating surface.

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3. Apply a light film of fluid to the new gasket.

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4. Hand tighten new element until new gasket is seated in the gasket groove. Avoid any nick, cuts or pinches to the gasket.

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5. Continue tightening element by hand an additional 1/2 to 1/4 turn.

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6. Restart compressor and check for leaks.

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AIR FILTER ELEMENT REPLACEMENT

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1000 Hourly Compressor Maintenance

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Clean the return line strainer

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Lubricate the Sullicon Control linkage

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Replace the fluid filter element and gasket

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STANDARD COMPRESSORS ONLY!

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Drain the sump and change the compressor fluid

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Sign off on the 1000 hourly compressor maintenance

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1 Yearly Compressor Maintenance

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SEPARATOR MAINTENANCE

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Replace the separator elements when your separator maintenance gauges shows red or after one (1) year, whichever comes first. The separator elements must be replaced. DO NOT clean the separator elements.

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The separator elements must be changed when the maintenance gauge shows red, or once a year whichever occurs first. Order separator element numbers 250034-116 (primary) and 250034-118 (secondary). Follow the procedure explained below for separator element replacement.

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1. Relieve all pressure from the sump tank and all compressor lines.

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2. Disconnect all piping connected to the sump cover to allow removal (return lines, service lines, etc.).

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3. Loosen and remove the eight (8) hex head capscrews (5/8“ x 2”) from the cover plate.

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4. Lift the cover plate from the sump.

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5. Remove the primary (250034-116) and secondary (250034-118).

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6. Inspect the receiver/sump tank for rust, dirt, etc.

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Parts for Sullair Compressor 12B-60 24KT

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Part Name
Part Number

Element For Compressor Fluid Filter 250025-522

250025-526

Element For Standard Air Filter 250020-315

40899

Element For Heavy Duty Air Filter 49103 (12 Series)

49301

Element For Heavy Duty Safety Air Filter 47274

47543

Primary Element For Separator 250034-115 (12 Series)

250034-116

Element For Compressor Fluid Filter 250025-522

250025-526

Element For Standard Air Filter 250020-315

40899

Element For Heavy Duty Air Filter 49103 (12 Series)

49301

Element For Heavy Duty Safety Air Filter 47274

47543

Primary Element For Separator 250034-115 (12 Series)

250034-116

Element For Compressor Fluid Filter 250025-522

250025-526

Element For Standard Air Filter 250020-315

40899

Element For Heavy Duty Air Filter 49103 (12 Series)

49301

Element For Heavy Duty Safety Air Filter 47274

47543

Primary Element For Separator 250034-115 (12 Series)

250034-116

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