SICK Modular System Controller MSC800-3600

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Manual for SICK Modular System Controller MSC800-3600

MAINTENANCE RESOURCES

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Documents & Manuals

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Procedures

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Parts

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SICK Modular System Controller MSC800-3600

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Maintenance Plans for SICK Modular System Controller Model MSC800-3600

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Modular System Controller Cleaning

Air Inlet and Outlet Cleaning

Use a soft brush to clear any dust from the air inlet openings on the sides of the cabinets.

Use a soft brush to clear any dust from the air outlet openings on the sides of the cabinets.

Filter Mat Replacement

Check the condition of the filter mats on the air inlet and outlet openings

Replace contaminated or clogged filter mats immediately.

Cooling Efficiency Check

Ensure air inlet and outlet openings are clean for sufficient cooling of power supply units.

Is the environment harsh (dust, abrasion, etc.)?

Run this procedure

Filter Mat Replacement

Preparation

Disconnect the MSC800 from the supply voltage

Accessing Filter Mats

Loosen all covers of the air inlet and outlet openings on both sides of the cabinets and fold downwards

Release the lock by pulling the blue function logo in the louvered grills slightly upwards

Filter Mat Replacement

Remove used filter mats and replace with new ones

Finalization

Fold up the covers and press down until the lock engages audibly

Run this procedure

Power Supply Unit Module Replacement

Safety Precautions

Ensure only qualified and authorized service personnel from SICK AG perform the repair work

Comply with standard safety requirements when working on electrical plants

Switch off the supply voltage to the MSC800

Disconnect and remove all cables from the power supply unit module

Dismantle the defective power supply unit module from the cabinet of the MSC800

Lift the power supply unit module and pull it forward and out of the bracket

Install the new power supply unit module

Reconnect all the cables to the power supply unit module

Run this procedure

Logic Unit Battery Replacement

NOTE: Risk of damage to the MSC800. Repair work on the MSC800 may only be performed by qualified and authorized service personnel from SICK AG.

Battery Replacement

Remove black plastic cover on the logic unit.

Remove the battery from the bracket and replace it with a new type CR2032 (3 V) battery.

Put the black plastic cover back in place.

Battery Disposal

Dispose of the old battery as hazardous waste as per the ROHS directives (Europe).

System Time Reset

Connect the MSC800 to the SOPAS-ET configuration software.

Run this procedure

Optical Effect Surfaces Cleaning

Preparation

Ensure the system is powered off

Gather cleaning materials (soft cloth, cleaning solution)

Cleaning Process

Inspect the optical effect surfaces for contamination

Apply cleaning solution to the soft cloth

Gently wipe the optical effect surfaces with the cloth

Verify that all contamination has been removed from the surfaces

Post-Cleaning Inspection

Run this procedure

Parts for SICK Modular System Controller MSC800-3600

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Part Name

Part Number

Read Cycle Sensor WL18-3 (Photoelectric Sensor) With Connecting Cable And Mounting Set

2034693

MLG Light Grid (Incl. Connecting Cable And Male Connector)

2041013

CAN Data Cable, Ø 6.8 mm, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And Open End (Wire Ferrules), IP 65, PVC-Free, 2 x 0.32 mm², 2 x 0.25 mm², 5 m, First ID Sensor On MSC800 (Open End)

6021166

As No. 6021166, But Longer, 2 x 0.32 mm², 2 x 0.25 mm², 10 m, First ID Sensor On MSC800 (Open End)

6021175

CAN Data Cable, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And 5-Pin M12 Male Connector, IP 65, PVC-Free, 1 m, ID Sensor To ID Sensor

6021164

Read Cycle Sensor WL18-3 (Photoelectric Sensor) With Connecting Cable And Mounting Set

2034693

MLG Light Grid (Incl. Connecting Cable And Male Connector)

2041013

6021166

As No. 6021166, But Longer, 2 x 0.32 mm², 2 x 0.25 mm², 10 m, First ID Sensor On MSC800 (Open End)

6021175